• Title/Summary/Keyword: 인발성형

Search Result 53, Processing Time 0.027 seconds

Limit Analysis of Plane Strain Drawing (평면 변형 인발의 극한 해석)

  • 김병민;최인근;최재찬;이종수
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.15 no.5
    • /
    • pp.1407-1416
    • /
    • 1991
  • 본 연구에서는 Liu의 수식화를 바탕으로 가공 경화성을 고려하여 수식화를 재 구성하고, 유한요소 프로그램을 개발하여 평면 변형 인발문제를 극한 해석함으로써, 성형에 필요한 한계 하중 및 최적 속도장을 직접적으로 구하였다.수렴되어진 최적 속도장으로 각 요송에서의 변형률 속도, 변형률 및 격자 변형등을 수치적으로 계산함 으로써 가공에 따른 변형 특성도 파악하였다. 한계 하중은 항공기 구조용 소재인 알 루미늄 6061 재료를 이용하여 판재 인발 실험을 행함으로써 얻은 결과치와 비교 검토 하였으며, 유동 특성을 관찰하기 위하여 격자 왜곡(grid distortion) 실험을 하여 얻 은 변형 패턴과 수치 계산에서 구한 격자변형 패턴을 상호 비교하였다.

Comparative Study on Rolling Characteristics of Hexagonal Bar with Special Alloy for Advancing Drawing System (인발성형 시스템 고도화를 위한 특수합금 육각봉의 압연특성 비교 해석 연구)

  • Lee, Young-Sik;Yang, Young-Joon
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.20 no.5
    • /
    • pp.96-102
    • /
    • 2021
  • Hexagonal bolt, nut, fittings, and high-pressure valves with special alloy play an important role in many industrial products. Numerical analysis was conducted to obtain data for designing a new drawing system. This study aims to predict the rolling force of the new drawing system compared to that of the established drawing system. The rolling force of the new drawing system was predicted using numerical analysis by assuming that it is in proportion to deformation. The rolling forces of Mo, Ti, and W were approximately 1.4, 0.5, and 2.5 times those of SUS. Because the values of ultimate strength of special alloys were more close to numerical analysis, the values of ultimate strength could be used to predict the rolling force of the new drawing system without numerical analysis in field.

Local Deflection and Fatigue Characteristics of ′Delta Deck′ Composite Bridge Deck (인발성형 ′델타데크′ 복합소재 교량바닥판의 국부처짐과 피로거동 분석)

  • 이성우;임병주;양필승
    • Proceedings of the Computational Structural Engineering Institute Conference
    • /
    • 2004.10a
    • /
    • pp.403-410
    • /
    • 2004
  • In the conventional reinforced-concrete bridge deck, concrete and steels are likely to be deteriorated and corroded under the influence of noxious environment. To cope with these problems caused in the conventional reinforced-concrete bridge deck, pultruded composite bridge deck, called Delta Deck, is developed. In this paper, local deflection and fatigue characteristics of Delta Deck for DB24 truck load are evaluated through analysis and experiments.

  • PDF

Experimental Investigation on the Creep Behavior of Pultruded FRP Composite Columns (인발성형 FRP 복합소재 기둥부재의 크리프거동에 대한 실험적 분석)

  • Kang, Jin Ook;Abdul Hamid Zureick
    • Proceedings of the Computational Structural Engineering Institute Conference
    • /
    • 2003.10a
    • /
    • pp.299-306
    • /
    • 2003
  • This paper presents the results of an experimental investigation pertaining to the creep behavior of fiber-reinforced polymeric (FRP) pultruded components subjected to sustained eccentric axial loading. Six different axial load/eccentricity combinations were investigated through the experiments. The test duration of these experiments was 2,000 hours (90 days), during which the mid-height lateral deflections of the components were recorded continually. Analytical formulations based on the Schapery's quasielastic method and a power law model were used for the prediction of the creep lateral deflection.

  • PDF

Design and Fabrication of Pultruded Composite Bridge Deck (인발성형 복합소재 교량 바닥판의 설계 및 제작)

  • 이성우;이선구;송충한;박성용
    • Proceedings of the Computational Structural Engineering Institute Conference
    • /
    • 2002.04a
    • /
    • pp.241-248
    • /
    • 2002
  • Due to many advantages such as light weight, fast installation, high durability, composite bridge deck is considered to be one of the promissing alternatives to concrete bridge deck. The paper presents procedures of finite element analysis and laminate design for composite bridge deck of triangular shape for DB24 load. After design of the section glass reinforced composite deck tube of double triangular section with 200mm profile was fabricated with pultrusion and the procedure are presented.

  • PDF

Simplified Analytical Model for Flexural Response of Fiber Reinforced Plastic Decks (FRP 바닥판의 휨 해석모델 개발)

  • Kim, Young-Bin;Lee, Jae-Hong
    • Journal of Korean Association for Spatial Structures
    • /
    • v.5 no.3 s.17
    • /
    • pp.65-74
    • /
    • 2005
  • An analytical model was developed to investigate the flexural behavior of a pultruded fiber-reinforced plastic deck of rectangular unit module. The model is based on first-order shea. deformable plate theory (FSDT), and capable of predicting deflection of the deck of arbitrary laminate stacking sequences. To formulate tile problem, two-dimensional plate finite element method is employed. Numerical results are obtained for FRP decks under uniformly-distributed loading, addressing the effects of fiber angle and span-to-height ratio. It is found that the present analytical model is accurate and efficient for solving flexural behavior of FRP decks. Also, as the height of FRP deck plate is higher, the necessity of higher order Shear deformable plate theory(HSDT) is announced, not the FSDT in the plate analysis theory.

  • PDF

An Experimental Study on the Fatigue Behaviors Strengthened by Ventilation-Glass Fiber Plate of Reinforced Concrete Beams (철근콘크리트 보의 통기성 유리섬유판 보강에 따른 피로거동에 관한 실험적 연구)

  • Kim, Woonhak;Kang, Seokwon;Shin, Chunsik
    • Journal of the Society of Disaster Information
    • /
    • v.8 no.4
    • /
    • pp.391-400
    • /
    • 2012
  • Recently, the construction industry commonly uses FRP as a reinforcement material because of its material advantages. FRP attached reinforcement has various advantages such as high strength, stiffness, excellent durability and construction practicability comparing to its weight. However, external attachment of FRP is water-tighted with low water permeable material, not draining water, probably causing damages on a permanent structure. The study manufactured it through pultrusion and examined GP(glass fiber panel) of which material-mechanical properties are almost same as the existing FRP but durability and attachment performance are better by stationary experiments, testing load-deflection curve, destruction types and load-deflection relation under repetitive loading test. As a result of 2,000,000 fatigue tests, it did not result in the destruction and showed excellent permanent attachment and durability as it displays significantly low compressive strain of concrete.

Structural Characteristics of Pultruded Composite Bridge Deck of Hollow Section (인발성형 중공단면 복합소재 교량 바닥판의 구조적 특성 분석)

  • Lee, Sung Woo;Kim, Byung Suk;Jo, Nam Hoon
    • KSCE Journal of Civil and Environmental Engineering Research
    • /
    • v.26 no.1A
    • /
    • pp.35-43
    • /
    • 2006
  • In this paper, procedures and research results involved in the development of glass reinforced composite bridge deck of hollow section were presented. Laminate design for the 3 cell deck section was performed. Structural characteristics such as serviceability, strength, failure and stability for DB24 load were analytically studied through the finite element analysis for the composite deck plate girder bridge. Composite deck tube was fabricated with pultrusion and extensive tests such as flexural test, girder-connection test, barrier-connection test, compression fatigue test and flexural fatigue test were carried out to evaluate structural behavior experimentally. Also, field load test was conducted for the demonstration plate girder bridge with composite deck and requirements for the strength and serviceability were reviewed.

Effect of Freezing and Thawing on Adhesion of Cement Concrete with Coarse-sand Coated FRP (규사코팅 FRP와 콘크리트 부착특성에 동결융해가 미치는 영향)

  • Lee, Gyu Phil;Park, Kwang Phil;Hwang, Jae Hong;Kim, Dong Gyou
    • Journal of the Korea institute for structural maintenance and inspection
    • /
    • v.17 no.2
    • /
    • pp.117-123
    • /
    • 2013
  • As fiber reinforced polymer (FRP) material is appled for a curved structure such as tunnel, FRP material must has a curved shape. Until now, the curved FRP material has been producted by hand-lay-up or filament winding work. It is impossible for mass production of the curved FRP material by these methods. Also, the quality of product by these methods is lower than that by pultrusion method. New pultrusion method and equipment had been developed for production of FRP material with steady curvature. The objective of this study is to evaluate the effect of freezing and thawing on adhesion of cement concrete with coarse-sand coated FRP in repair and reinforcement of cement-concrete structure using curved FRP material.

Shape Optimum Design of Pultruded FRP Bridge Decks (인발성형된 FRP 바닥판의 형상 최적설계)

  • 조효남;최영민;김희성;김형열;이종순
    • Journal of the Computational Structural Engineering Institute of Korea
    • /
    • v.17 no.3
    • /
    • pp.319-332
    • /
    • 2004
  • Due to their high strength to weight ratios and excellent durability, fiber reinforced polymer(FRP) is widely used in construction industries. In this paper, a shape optimum design of FRP bridge decks haying pultruded cellular cross-section is presented. In the problem formulation, an objective function is selected to minimize the volumes. The cross-sectional dimensions and material properties of the deck of FRP bridges are used as the design variables. On the other hand, deflection limits in the design code, material failure criteria, buckling load, minimum height, and stress are selected as the design constraints to enhance the structural performance of FRP decks. In order to efficiently treat the optimization process, the cross-sectional shape of bridge decks is assumed to be a tube shape. The optimization process utilizes an improved Genetic Algorithms incorporating indexing technique. For the structural analysis using a three-dimensional finite element, a commercial package(ABAQUS) is used. Using a computer program coded for this study, an example problem is solved and the results are presented with sensitivity analysis. The bridge consists of a deck width of 12.14m and is supported by five 40m long steel girders spaced at 2.5m. The bridge is designed to carry a standard DB-24 truck loading according to the Standard Specifications for Highway Bridges in Korea. Based on the optimum design, viable cross-sectional dimensions for FRP decks, suitable for pultrusion process are proposed.