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A Study of Heat Flow and Residual Stress Analysis in Pipe-plate Gas Metal Arc Brazing (파이프-평판 GMAB 접합부의 열유동 및 잔류음력 해석에 관한 연구)

  • 이태영;김재웅;이목영;정평석
    • Journal of Welding and Joining
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    • v.19 no.4
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    • pp.413-422
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    • 2001
  • In this study. two-dimensional heat flow and residual stress in arc brazing to join the pipe and plate structure were analyzed by using a commercialized FEM package. Advantages offered by arc brazing are that strong joints can be produced with lower heat input than that of previous gas metal arc welding and narrower heat affected zone can usually be obtained than that in the case of torch brazing. To investigate the effects of process variables and minimize the thermal effects on the structure, this study presents a method for analyzing the heat flow and residual stress in arc brazing process according to variables such as traveling speed, torch angle and position. The simulation results were compared with the experimental ones to verify the numerical analysis method. The experiments include the measurement of HAZ size from the section of joints and residual stresses by using strain gages named 'section method'. A comparatively good agreement between the results of numerical analysis and experimental ones could be obtained in both of the temperature distribution and residual stress of the brazed structure. Using the proposed numerical analysis method, the process parameters were evaluated to get proper arc brazing conditions.

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The 3-Dimensional Tunnel Analysis Considering Stress Concentration . Load Distribution Ratio (응력집중을 고려한 터널의 3차원 거동에 관한 연구 -하중분담률 중심으로)

  • 이인모;최항석
    • Geotechnical Engineering
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    • v.12 no.1
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    • pp.87-110
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    • 1996
  • To simulate the three4imensional effect occurring near the tunnel face in a two -dimensional model, empirical load -dirtribution ratio concept is frequently used in tunnel design. In this paper, three -dimensional analysis is performed and its results are compared with those of two dimensional analysis'to investigate the applicability of the loadiistribution ratio concept. Especially, stress concentration near the tunnel face is investigated in depth. A parametric study is performed to investigate the effect of each factor on the load distribution ratio. The factors considered here include unsupported span length, initial stress, rock quality, tunnel size and the depth of tunnel location Moreover, the load -distribution ratios for the typical tunnel sections in Seoul Subway to be used in the tunnel design are suggested.

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Prediction of Residual Deformation and Stress Distribution for a Thermo-Elastic-Plastic Beam Using a Simplified Numerical Analysis (간이 수치해석에 의한 열탄소성보의 잔류변형 및 응력분포의 예측)

  • S.H. Jun;K. Choi
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.3
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    • pp.22-34
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    • 1996
  • Regarding the plate bending process by line heating method, in this study a simplified numerical analysis is performed for a beam model to predict its residual deformation and stress distribution. Using the modified strip theory and beam finite element method, a PC-based simulation program is developed for a thermo-elastic-plastic beam. The plate bending problem can be approximately replaced by a beam model using distributed springs to account for the effect of adjacent strips. The spring constants are chosen as the best fit with experiments. In this paper, it is assumed that the temperature distribution is already given and the temperature-dependent material properties are considered. To verify the simulation program, the results using present numerical algorithm are compared with other published experimental results and similar numerical studies. The comparison shows good agreement. The present PC-based computer program also shows good efficiency in computing time.

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The Application of Electropolishing for Removing Burrs and Residual Stress of Stamping Leadframe (스탬핑 리드프레임의 버와 잔류응력 제거를 위한 전해연마의 적용)

  • 신영의;김헌희;김경섭;코조후지모토;김종민
    • Journal of the Microelectronics and Packaging Society
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    • v.8 no.3
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    • pp.19-24
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    • 2001
  • The lead frame, which is principal material used in semiconductor packaging, is required to be microscopic in leads and pitches to cope with miniaturization, thin film, large scale integrated. In addition, it is indispensable to eliminate residual stress and burrs occurring at manufacturing lead frames This thesis applied electrolytic abrasion in order to remove burrs and residual stress created during the stamp process. Electrolytic abrasion removed the burrs on the surface of lead frame. Removal of residual stress highly depends on the types of electrolyte solution. In case of perchloric system, electrolytic abrasion removed 23% of residual stress. Through removal of burrs and reducing residual stress, the reliability of lead frame was substantially improved.

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Three Dimensional Behavior or Square Footing and Bnlined Solt Ground Tunnel (정방형 기초와 Unlined Soft Ground터널의 3차원적 거동)

  • 유충식
    • Geotechnical Engineering
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    • v.10 no.3
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    • pp.97-110
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    • 1994
  • Interaction between an unlined tunnel may cause a serious stability both the tunnel and the overlying and unli Red tunnel interaction meta study on the three dimensional bets a three dimensional elasto plastic the program, a wide range of blur puter analysis such as stress distr menu and tunnel deformation were footing and unlined tunnel. The yes traces the ultimate bearing capacity only on the tunnel size and location revealed is that an unlined tunnel under a square footing is subjected to three dimensional stress pattern along the tunnel axis, and that the magnitudes of stresses in the foundation soil and around tunnel perimeter are considerably smaller when loaded with a square than with a strip footings and the difference varies with the location and the type of stress. It is also revealed that the footing failure mechanism varies with the degree of footing and tunnel interaction.

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A Study on the Fatigue Reliability of Structures by Markov Chain Model (Markov Chain Model을 이용한 구조물의 피로 신뢰성 해석에 관한 연구)

  • Y.S. Yang;J.H. Yoon
    • Journal of the Society of Naval Architects of Korea
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    • v.28 no.2
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    • pp.228-240
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    • 1991
  • Many experimental data of fatigue crack propagation show that the fatigue crack propagation process is stochastic. Therefore, the study on the crack propagation must be based on the probabilistic approach. In the present paper, fatigue crack propagation process is assumed to be a discrete Markov process and the method is developed, which can evaluate the reliability of the structural component by using Markov chain model(Unit step B-model) suggested by Bogdanoff. In this method, leak failure, plastic collapse and brittle fracture of the critical component are taken as failure modes, and the effects of initial crack distribution, periodic and non-periodic inspection on the probability of failure are considered. In this method, an equivalent load value for random loading such as wave load is used to facilitate the analysis. Finally some calculations are carried out in order to show the usefulness and the applicability of this method. And then some remarks on this method are mentioned.

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A Study of Safety Design of Sound Absorbing Structure and Development of Materials To Reduce living Noise (생활소음 저감을 위한 흡음소재 개발과 흡음구조의 안전설계에 관한 연구)

  • 허성관;최종탁
    • Journal of Korea Society of Industrial Information Systems
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    • v.7 no.1
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    • pp.34-41
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    • 2002
  • There m many noise sources in living environment. Especially, noise that happen in apartment or tenement house may make neighborhood serious troubles. Thus, the development of new materials to reduce and improve the living noises is required. During past decade, various methodologies have been developed and researched to reduce and improve the living noises. However, there are many problems to apply these methodologies to practical our environment. In this thesis, we develop the new artificial material supporting high porous materials and lower pressure density to improve the problem caused in the safety design and sound absorbing material. To prove the efficiency of the developed methodology, we compare our methodology with conventional methodologies and also suggest an alternative methodology to contribute quiet life environments.

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Analysis on Character and Ability of In -Plane Permeability of Geotextiles Used for Darainage (배수용 Geotextlle의 평면투수 성능분석)

  • 이상호
    • Geotechnical Engineering
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    • v.8 no.3
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    • pp.61-74
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    • 1992
  • In order to provide fundamental data for the design of geotextile drains, the in-plane permeability coefficients were determined by tests and permeable cllaracteristics were investigated, mainly on domestic nonwoven and composite getextile products used for drainage purpose. The results obtained are as follows, The thickness, the in-plane permeability coefficient and the transmissivity with the in- crease of compressive stress are found to be remarkably decreased when the compressive stress is lass than about 10KN/m2. The inflane permeability of filament nonwovens are found to be lower than that of composites or staple-fiher nonwovens, and the compressibility of the geotextile shown to be larger for the polyester nonwovens than for the polypropylene nonwovens. The relation of compressive stress, q and compressibility, Cr is expressed as Cr=13.37 In q+23.28 and that of compressibility on the basis of 2KN /m2, Cr' and decrease ratio of in-plane permeability coefficient is followed Pr: 1.25Cr'

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Remediation of Contaminated Soil by Aqueous Solution Extraction (화학약액 추출법에 의한 오염된 흙의 정화 처리법 연구)

  • 박준범
    • Geotechnical Engineering
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    • v.11 no.4
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    • pp.87-98
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    • 1995
  • Laboratory tests were performed on modeling of in situ remediation of contaminated soils by aqueous solution extraction, thus investigating the feasibility of in situ treatments of soil to promote desorption of organic hazardous wastes. The investigation was conducted using phenol, aniline, quinoline, and 2-napthol adsorbed onto a UH40 soil, and various aqueous solutions were used to desorb, or otherwise remove, these organic contaminants. Decontaminants consisted of deionized water as a reference, hydrogen peroxide, acidy, bases, and surfactants. In situ conditions were modeled in the laboratory by permeating potential extracting liquids through reconstituted, contaminated soil specimens under controlled hydraulic gradients and stress condition through flexible wall permeameter tests. Sodium hydroxide desorbed phenol effectively. Aniline was effectively descorbed by nonionic surfactant. Anionic surfactant remediated quinoline and 2-napthol.

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Development of the Back Analysis Technique Using Incremental Displacements Measured in a Multistep Excavation (다단계 터널굴착시 계측된 증분변위를 이용한 역해석 기법의 개발)

  • 이연규;이정인
    • Geotechnical Engineering
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    • v.13 no.1
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    • pp.123-136
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    • 1997
  • By applying the finite element theory which is capable of handling the geometrically altered structure in a successive manner, the linear relationship between incremental displacements and the magnitude of the initial stress field was derived. Based on this relationship, back analysis code having the capability of dealing multi-step excavation problem was built and verified With this back analysis code, the measurements of the incremental displacements in a particular excavation step make it possible to back-calculate the initial stress state. illustrative examples showed the applicability of this code to a practical problem.

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