• Title/Summary/Keyword: 유압파이프

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Pipe Design for Hydraulic System in Construction Heavy Equipment by Numerical Analysis (수치해석을 통한 건설중장비 유압시스템용 파이프설계에 대한 연구)

  • Shin, Yoo In;Yi, Chung Seob;Han, Sung Gil;Lee, Ho Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.9
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    • pp.64-71
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    • 2019
  • We herein propose a systematic design method of hydraulic pipes used in heavy construction equipment. We found that even though many design studies have been conducted regarding major hydraulic components such as pumps, cylinders, and control valves, studies regarding the optimal design of hydraulic pipes are scarce. In this study, the design of four types of pipes is considered: two high-pressure and two low-pressure pipes. First, fluid flow analysis was conducted based on oil flow and pressure for various radii of curvature. For a check-valve pipe, we considered the location of an inlet pipe. We could visualize fluid flow inside the pipe according to the flow velocity and pressure distribution. Based on fluid flow analysis, we conducted a structural analysis that revealed the stress distribution and concentration for each pipe design. We selected the best design parameters for each pipe design, fabricated the pipes, and subsequently tested them for validity.

A Study on the Application of Roof Panel Shield Method (RPS 공법의 적용성 연구)

  • Kim, Jung-Hyi;Jung, Byung-Chul;Shin, Eun-Chul;Kim, Jong-In
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.1585-1592
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    • 2008
  • 산업사회의 발전에 따라 사회 기반시설분야도 복잡다양해지고 특히 도시기능이 활발해지면서 지금의 도심지에는 지하철, 상수도, 하수도, 전력구, 통신구, 지하보차도, 지하상가, 지하주차장 등 여러 가지 용도의 지하공간이 요구되고 있으며, 이러한 지하 구조물을 축조하는데 있어 도로상에 차량 증가로 인한 교통 혼잡이나, 지하매설물의 장애로 인하여 기존의 개착식 공법으로 시행하지 못하고 지하터널공사로 시행하는 경우가 빈번하다. 기존 국내 외 터널공법 관련문헌과 현재 사용되는 터널공법의 실제 시공에 관한 정보를 수집하여 장 단점, 시공시 주의사항, 적용조건등의 조사내용을 바탕으로 RPS 공법을 고안하였다. 소규모 지하구조물을 구축하기 위한 RPS 공법은 출발갱내에서 상부에 파이프 루프를 시공한 후 광폭 유압 패널이 장착된 철제 선도관을 추진시켜 선도관을 원압잭에 의하여 압입한 후 P.C. 콘크리트 구조물을 거치하고 원압으로 압입 추진토록 하였다. 또한, 대규모 지하구조물 축조시에는 구조물 예정상단부에 지반조건에 따라 파이프 루프공법 또는 소구경 Semi-Shield 공법을 이용하여 루프를 시공함으로써 상부의 침하를 방지하고, 측벽은 광폭유압 패널을 이용하여 여굴의 최소화 및 곡선부 시공을 용이하게 하였다.

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Performance Analysis of an Electro-Hydrostatic Actuator (Electro-Hydrostatic Actuator의 성능해석)

  • Kim, Do-Hyun;Kim, Doo-Man;Hong, Yeh-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.4
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    • pp.316-322
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    • 2007
  • The EHA(Electro-hydrostatic Actuator) reveals completely different characteristics from the conventional valve-controlled Electro-hydraulic actuators. In this paper, its mathematical model including nonlinear elements was derived to be verified by experiments. Based on this, a simulation program was developed for the EHAs consisting of an electric motor driven hydraulic pump, pipe lines and a cylinder. The influence of important design parameters such as peak motor torque and rotational inertia moment of the hydraulic pump on control performance was investigated, where the test condition was intentionally selected so that the motor torque was saturated during the transient phase. As a result, design requirements for improving the control accuracy under full speed operation conditions of the EHAs were investigated.

System Design and Performance Test of Hydraulic Intensifier (유압 충격압력 발생기의 시스템 설계와 성능평가)

  • Kim, Hyoung-Eui;Lee, Gi-Chun;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.7
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    • pp.947-952
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    • 2010
  • Components such as pressure vessel, hydraulic hose assembly, accumulator, hydraulic cylinder, hydraulic valve, pipe, etc., are tested under the impulse-pressure conditions prescribed in ISO and SAE standards. The impulse pressure test machine needs to have a high pressure, a precise control system and a long life. It should satisfy the requirements for fabrication of the impulse tester to generate ultra high pressure in the hydraulic system. In the impulse tester, a servo-valve control system is adopted; although the control application is convenient, it is expensive owing to the cost of developing the system. The type of the control system determines the pressure wave, which affects the components that are tested. In this study, the manufacturing process and the intensifier system design related to the flow, pressure, and the increasing rate of pressure are investigated. The results indicate the ultra high pressure waves in the system.

Development of The Bean Threshing System using Independent Driving (독립구동방식의 콩 탈곡기 시스템 개발)

  • Jang, BongChoon;Kim, Sung-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.9
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    • pp.4124-4129
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    • 2013
  • This purpose of this research is to build up a prototype of bean threshing machine after three dimensional design which can be driven independently by engine and hydraulic equipments and wheels. To accomplish the functionality of bean threshing machine the cutters are placed in a swirl type on a threshing drum the thresing capability would be improved. Also a exit pipe was designed to clear the remains to solve the past problems that the normal machines had. A fan was designed to blow to send the waste only to the outside. Only clean beans will be transferred through a blowing fan wind power to exit pipe and the system was designed to help the worker to collect the beans in front of the machine. This threshing machine using independent driving engine which can provide the power to drive the system and do the threshing is the first developed technology in domestic area through the University and Industry cooperation.

A study on the comparison by the methods of estimating the relaxation load of SEM-pile (SEM파일의 이완하중 산정방법별 이완하중량 비교 연구)

  • Kim, Hyeong-Gyu;Park, Eun-Hyung;Cho, Kook-Hwan
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.20 no.3
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    • pp.543-560
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    • 2018
  • With the increased development in downtown underground space facilities that vertically cross under a railway at a shallow depth, the demand for non-open cut method is increasing. However, most construction sites still adopt the pipe roof method, where medium and large diameter steel pipes are pressed in to form a roof, enabling excavation of the inside space. Among the many factors that influence the loosening region and loads that occur while pressing in steel pipes, the size of the pipe has the largest impact, and this factor may correspond to the magnitude of load applied to the underground structure inside the steel pipe roof. The super equilibrium method (SEM) has been developed to minimize ground disturbance and loosening load, and uses small diameter pipes of approximately 114 mm instead of conventional medium and large diameter pipes. This small diameter steel pipe is called an SEM pile. After SEM piles are pressed in and the grouting reinforcement is constructed, a crossing structure is pressed in by using a hydraulic jack without ground subsidence or heaving. The SEM pile, which plays the role of timbering, is a fore-poling pile of approximately 5 m length that prevents ground collapse and supports surface load during excavation of toe part. The loosening region should be adequately calculated to estimate the spacing and construction length of the piles and stiffness of members. In this paper, we conducted a comparative analysis of calculations of loosening load that occurs during the press-in of SEM pile to obtain an optimal design of SEM. We analyzed the influence of factors in main theoretical and empirical formulas applied for calculating loosening regions, and carried out FEM analysis to see an appropriate loosening load to the SEM pile. In order to estimate the soil loosening caused by actual SEM-pile indentation and excavation, a steel pipe indentation reduction model test was conducted. Soil subsidence and soil loosening were investigated quantitatively according to soil/steel pipe (H/D).