• Title/Summary/Keyword: 유압시스템

Search Result 737, Processing Time 0.022 seconds

A Study on the Hydraulic System Circuit Analysis and Modeling of the Hydrostatic Tire Roller (유압 구동방식 타이어 롤러를 위한 유압 시스템 회로분석 및 모델링에 관한 연구)

  • Kim, Sang-Gyum;Park, Chun-Shic;Kim, Jung-Ha
    • Transactions of the Korean Society of Mechanical Engineers B
    • /
    • v.27 no.4
    • /
    • pp.432-439
    • /
    • 2003
  • In this research, we are trying to develop the new hydraulic driven tire roller which is conventionally operated by mechanical transmission system. The reason why we would like to develop it is that tire roller is one of the most useful machine for the road construction site and also imported totally from overseas. In this paper, we conceptualize the new hydraulic system and derive the equations of motion for dynamic analysis. And we investigate system modeling by using DAQ system. Finally, we will design the controller, which can manage the hydraulic circuit of steering and traction mechanism system. The advent of modern high-speed computers coupled with the application of high-fidelity simulation technology can be used to create “virtual prototypes of construction equipment. Tests conducted on these virtual prototypes may be used to augment actual machine testing, thereby lowering costs and shortening time to production. So, we studied tire roller to integrate development technology. In System Analysis, We formulate hydraulic driving system model and hydraulic steering system model. Also, We integrate DAQ system to acquire experimental result in real tire roller equipment.

Optimal Design of a Mini-Loader Based on the Design of Experiments (실험계획법을 이용한 미니로더의 최적설계)

  • Kwon, Ki-Beom;Shin, Dea-Young
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.35 no.6
    • /
    • pp.693-699
    • /
    • 2011
  • In this study, a hydraulic system of a mini-loader is modeled, and the model is validated by comparing the simulation results to the experimental results. A load force acting on the structure of the mini-loader is obtained from the simulation of the hydraulic system, and the structural analysis via finite element method is performed using the obtained load force to evaluate the structural safety of the loader. For the mainframe that requires additional strengthening according to the structural analysis, the optimum design parameters are proposed using the design of experiments to improve strength without additional mass.

Design of Hydraulic Power Lifter for the Elder and the Handicapped (노약자용 휠체어 리프트 유압시스템 설계)

  • Lee, Soo-Cheol;Lim, Goo
    • Proceedings of the Korea Society for Industrial Systems Conference
    • /
    • 2002.06a
    • /
    • pp.1-6
    • /
    • 2002
  • This study has been advanced to the design method for embodying the hydraulic circuit and control device in considering the safety for the development of wheelchair lift, using in the public transportation bus. Recently, mobility and accessibility occurs for the elder and the handicapped in the aging problem, In this paper, we design the hydraulic power system to operate lifter loading one wheelchair handicapped person and one's supporter to get in the bus. We develop the lifter safely. We check the trajectories of lifter inside frame box to protect its corrosion and the stress at the joints of mechanical structure. Those can be helped to keep the safety and accuracy of the multiple dynamic systems for precision quality assurance in mass production.

  • PDF

Pipe Design for Hydraulic System in Construction Heavy Equipment by Numerical Analysis (수치해석을 통한 건설중장비 유압시스템용 파이프설계에 대한 연구)

  • Shin, Yoo In;Yi, Chung Seob;Han, Sung Gil;Lee, Ho Seong
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.18 no.9
    • /
    • pp.64-71
    • /
    • 2019
  • We herein propose a systematic design method of hydraulic pipes used in heavy construction equipment. We found that even though many design studies have been conducted regarding major hydraulic components such as pumps, cylinders, and control valves, studies regarding the optimal design of hydraulic pipes are scarce. In this study, the design of four types of pipes is considered: two high-pressure and two low-pressure pipes. First, fluid flow analysis was conducted based on oil flow and pressure for various radii of curvature. For a check-valve pipe, we considered the location of an inlet pipe. We could visualize fluid flow inside the pipe according to the flow velocity and pressure distribution. Based on fluid flow analysis, we conducted a structural analysis that revealed the stress distribution and concentration for each pipe design. We selected the best design parameters for each pipe design, fabricated the pipes, and subsequently tested them for validity.

Design of Optimal Capacity Coefficients of Flow Control Valves in the Hoist Hydraulic System Using the Complex Method (콤플렉스법에 의한 호이스트 유압회로 유량제어밸브의 최적유량계수 설계)

  • Lee, S.R.
    • Transactions of The Korea Fluid Power Systems Society
    • /
    • v.4 no.1
    • /
    • pp.1-6
    • /
    • 2007
  • The typical hydraulic system of hoist is composed of a hydraulic supply unit, a directional control valve, two pilot operated check valves, two flow control valves. The capacity coefficients of flow control valves should be adjusted for the hoist to operate at moderate speed and minimize the hydraulic energy loss. However, it is difficult to adjust the four capacity coefficients of flow control valves by trial and error for optimal operation. The steady state model of the hoist hydraulic system is derived and the optimal capacity coefficients of flow control valves are obtained using the complex method that is one kind of constrained direct search method.

  • PDF

A Study on the Pulsation Pressure Reduction for the Hydraulic System of Medium-Large Excavator (중대형 굴삭기 유압시스템의 압력 맥동 저감 연구)

  • Kim, Young-Hyun;Joo, Won-Ho
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
    • /
    • 2010.10a
    • /
    • pp.421-426
    • /
    • 2010
  • With hydraulic noise test facility, a variety of tests were performed to investigate the pulsation pressure generation mechanism and its transmission characteristics and to derive the noise control methodology. Many experiments were carried out by changing average pressure, flow rate, pump speed, hose length and MCV spool condition. From the test results, the correlations between pulsation pressure and other design parameters, such as static pressure, flow rate and MCV spool opening area and length of hose, were found out. And also each contribution factors were evaluated from the regression analysis. By changing hose length, the pulsation pressure resonance phenomenon was investigated. In order to find out the pulsation pressure reduction measures pulsation pressure analysis, such as pulsation pressure of hydraulic pump itself and pulsation pressure of hydraulic system, by using AMESim were studied. In addition hydraulic silencer was developed based on the Helmholtz resonator. And its performance was evaluated by installing the silencer at the excavator.

  • PDF

Development of Analysis Model for Characteristics Study of Fluid Power Systems in Injection Molding Machine (사출성형기 유압시스템의 특성 검토를 위한 해석 모델 개발)

  • Jang, J.S.
    • Transactions of The Korea Fluid Power Systems Society
    • /
    • v.8 no.4
    • /
    • pp.1-8
    • /
    • 2011
  • Injection molding machine is the assembly of many kinds of mechanical and fluid power part and electro-electronic control system. From in these, fluid power is a part where becomes the first core of this machine. Fluid power systems of injection molding machine are modelled and analyzed using a commercial program AMESim. The analysis model which is detailed about the parts applied a publishing catalog data. Sub system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like displacement, pressure, flow rates at each node and so on. Total fluid power circuit model is also made and analyzed. The results made by analysis will be used design of fluid power circuit of injection molding machine.

Characteristics Analysis of the Fluid Power System for a Double-color Injection Molding Machine Development (이색 사출성형기 개발을 위한 유압시스템의 특성 검토)

  • Jang, J.S.
    • Transactions of The Korea Fluid Power Systems Society
    • /
    • v.8 no.4
    • /
    • pp.24-31
    • /
    • 2011
  • Double-color Injection molding machine is the assembly of many kinds of mechanical, fluid power part and electric electronic control system. From in these, fluid power is a part where becomes the first core of this machine. Fluid power systems of double-color injection molding machine are modelled and analyzed using a commercial program AMESim. Partial system models which is divided according to functional operation are made and its analysis results shows how design parameters work on operational characteristics like pressure, flow rates, displacement at each node and so on. Analysis modeling and compared the data which gets from experiment and the analysis result which has a reliability got data. The results made by analysis will be used design of fluid power circuit for developing a double-color injection molding machine.

Implementation and Test of Hydraulic Control System for the Tractor Leveling (트랙터의 수평제어를 위한 유압 시스템의 특성 실험)

  • Lee, S. S.;Oh, K. S.;Hwang, H.
    • Journal of Biosystems Engineering
    • /
    • v.24 no.5
    • /
    • pp.383-390
    • /
    • 1999
  • When a tractor travels slope lands, problems of operator safety and the reduction of job efficiency usually occur. Therefore, maintaining the tractor body being horizontal is critical to improve the security of traveling and the job performance. An experiment was made in a soil bin using the experimental model system built and equipped with a leveling control system. Adaptability of the control system was tested and investigated by analyzing system response in time and frequency domains. Control response time of hydraulic cylinder with 10lpm flow rate on a step input of 10$^{\circ}$slope was about 0.42sec. And it showed a linearly increasing trend without any hunching state. A steady state error of 0.6$^{\circ}$occurred but it was negligible. The hydraulic control system showed a little phase differences within the range of 0.4Hz input frequency. The experimental model showed that implementation of the proposed tractor control system to on slope lands tractor was feasible.

  • PDF

A Development of Digital Control System for Hydraulic Fatigue Testing Machine (유압 피로시험기용 디지털 제어시스템 개발)

  • Kim J. W.;Ahn J. B.;Kang D. H.;Lee S. M.;Shin B. C.;Park J. W.;Park K. B.
    • Proceedings of the KIPE Conference
    • /
    • 2004.07a
    • /
    • pp.443-445
    • /
    • 2004
  • 일반적으로 기계장치나 구조물 등은 여러 가지형태의 반복하중을 받게 되며, 이러한 하중의 크기가 항복강도 이하에 있어서도 반복 피로 현상에 의해서 파괴되는 경우가 있다. 유압 피로시험기는 기계장치나 구조물의 재료나 부품에 대한 피로시험을 통하여 피로강도나 신뢰성 등을 시험하기 위한 장비이고, 본 논문에서는 유압 피로 시험기를 제어하고 데이터를 취득할 수 있는 제어시스템의 개발에 대해 서술하였다.

  • PDF