• 제목/요약/키워드: 유성기어 ?

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Planet Bearing Design of Slewing Planetary Gearbox (선회용 유성 기어박스의 유성기어 베어링 설계)

  • Park, Young-Jun;Lee, Geun-Ho;Song, Jin-Seop;Nam, Yong-Yun;Park, Sung-Ha
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.21 no.2
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    • pp.316-323
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    • 2012
  • In order to meet the service life of planetary gearbox, a planet bearing, well known as the component with the highest failure rate, is designed. To predict the bearing fatigue life, ISO standard(ISO/TS 16281) is used, and the design parameters of the bearing are optimized using a parametric method. The whole planetary gearbox model is developed using a commercial software to calculate loads acting on planet bearings accurately. The results state that the designed bearings are satisfied with the life of 15,000hours, and the bearings that consist of 22rollers of 58mm have 1.6times longer life and better load sharing relatively than 22rollers of 28.5mm. Also, the increase in preload of taper roller bearings on the output pinion shaft prolongs the life of planet bearings regardless of roller's length.

Design of Planetary Gear Drive Unit for Drive Conversion of Transfer case (Transfer case의 구동변환을 위한 유성기어장치 구동부 설계)

  • Youm, Kwang-Wook
    • Journal of the Korean Institute of Gas
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    • v.26 no.2
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    • pp.21-26
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    • 2022
  • Since the four-wheel drive transmits the driving force to all four wheels, the traction with the road surface increases, thereby increasing the driving force. However, it has the disadvantage of lowering fuel efficiency. Therefore, four-wheel drive is commonly used as a method of converting to optional four-wheel drive when necessary while driving in two-wheel drive. This selective four-wheel drive converts the driving force by mechanically changing the electric signal sent by the driver in the transfer case. In this study, in order to mechanically change the electrical signal, a reducer is applied to the motor to increase the torque to perform the function. Therefore, in this study, a reduction mechanism applicable to the motor inside the transfer case applied to convert the drive is derived, and the reduction ratio applying the planetary gear type is optimized accordingly. And based on the derived reduction ratio, two sets of planetary gears using a ring gear in common were applied to develop a planetary gear tooth type in which the input shaft and output shaft are decelerated in the same phase. Optimization design was carried out.

A Vibration-based Fault Diagnostics Technique for the Planetary Gearbox of Wind Turbines Considering Characteristics of Vibration Modulation (풍력발전기 유성기어박스의 진동 변조 특성을 고려한 진동기반 고장 진단 기법 고찰)

  • Ha, Jong M.;Park, Jungho;Oh, Hyunsoek;Youn, Byeng D.
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.665-671
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    • 2015
  • The performance of fault diagnostics for a planetary gearbox depends on vibration modulation characteristics, which can vary with manufacturing & assembly tolerance, and load condition. In this paper, a fault diagnostics technique that considers vibration modulation characteristics is proposed for the effective fault detection of planetary gearboxes in wind turbines. For identifying the vibration modulation characteristics in practice, re-sampled vibration signals are processed with narrow band-pass filters. Thereafter, the optimal position of the vibration extraction window is identified for effective detection of faulty signals under the varying vibration modulation characteristics. The proposed diagnostics technique makes it possible to perform robust diagnostics of the planetary gearbox with regard to the changeable vibration modulation effect. For demonstrating the proposed fault diagnostics technique, a 2-kW WT testbed is designed with two DC motors and gearboxes. A faulty gear with partial tooth breakage is machined and assembled into the gearbox.

A study on the dynamic characteristics of an epicyclic gear trains supported with journal bearing (저널베어링으로 지지된 유성기어열의 동특성에 관한 연구)

  • Lee, Jeong-Han;Ryu, Hyeong-Tae;Cheon, Gil-Jeong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.22 no.1
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    • pp.198-205
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    • 1998
  • In this paper, the dynamic characteristics of a star type epicyclic gear train have been analyzed. Nonlinear stiffness of a gear pair were obtained considering the bending and shear deformation, Hertz contact deformation, as well as tooth fillet deformation. Nonlinear stiffness coefficients and damping coefficients around the static equilibrium position were obtained by perturbation method. The loci of the planet gears and sun gear were estimated. Tooth meshing forces and bearing reaction forces were calculated. The effects of bearing clearance and oil viscosity on the gear behavior were also analyzed.

Development of High-Ratio Planetary Reduction Gears Applied Differential Ring Gear Type (차동 링기어 방식의 고비율 유성기어 감속기 개발)

  • 박규식;이기명;김유일
    • Journal of Biosystems Engineering
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    • v.22 no.4
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    • pp.497-502
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    • 1997
  • Automation facilities of greenhouses have been continuously developed. However, the conventional two-stage worm gear reducer reveals some problems, including low transmission efficiency. The worm gear reducer also have some difficulties in manufacturing and short life. Therefore, this study was performed to develop a planetary gear reducer, having a high Sear reduction ratio and high torque transmission efficiency. The planetary gear system consisted of a fixed ring gear and a 2-teeth differential ring gear turning slow, as the planetary pinion orbits fast around the fixed ring gear. The developed gear system can achieve a high speed reduction rate at one stage. The reducing system was employed to the greenhouse ventilation system. The reducer has the transmission efficiency of 70.5%, 2∼3 times longer life time, and twofold roll-up torque at an affordable price, comparing with conventional reducers. This reducer can be also applied to many industrial equipments, such as industrial crane, hoist, elevator and gondola etc.

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The research regarding the epicyclic gear system development for a rate of high-reduction embodiment (고감속비 구현을 위한 유성기어 시스템 개발에 관한 연구)

  • Han M.S.;Kim S.Y.;Park J.W.;Lee S.S.;Kim S.K.;Jeon E.C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.347-348
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    • 2006
  • Among various gear system, planetary gear system has the best characteristics in high efficiency, excellent strength capacity, easy convertible speed control, and compact design aspect. Strength of gear is considered as the most important design factor. We have studied tooth form and the planetary gear system that have high reduction gear ratio is created by using the involute curve.

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Vibration characteristics of power differential gear train for 2.5MW wind turbine (2.5MW 풍력발전기 동력분기식 기어트레인의 진동특성)

  • Kim, Jung Su;Park, No Gill;Lee, Hyoung Woo
    • Journal of Advanced Marine Engineering and Technology
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    • v.38 no.3
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    • pp.253-261
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    • 2014
  • In this paper, vibration analysis of power differential gear train for 2.5MW wind turbine system is analyzed. which system is composed of two planetary gear set, one helical gear set and main shaft that connected by flange. Planetary gear set, helical gear set, main shaft are modeled in MASTA program and housing, torque arm, carrier, flange components are modeling by finite element method. Each models are combined by component mode superposition. To analysis of natural vibration characteristic about 2.5MW wind turbine gear train was performed and check about critical speed with wind load, mass unbalance, angle misalignment excitation frequency.

Development of the thermal curtain opening and closing device under heavy load (시설하우스 중하중용 동력개폐장치 개발)

  • 김승희;이공인;김진영;최덕규
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2003.07a
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    • pp.372-377
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    • 2003
  • '92년부터 추진한 농업구조개선으로 시설원예 농업은 현대화 대형화되어 환기를 위한 천측창 개폐장치와 보온을 위한 커튼개폐장치의 자동화로 시설원예농업의 편의성을 증대시켰다. 천측창 동력개폐장치에 있어서는 설치개소가 많고 빈번한 작동으로 일찍이 동력개폐기 문제점이 지적되었고, 그에 따른 많은 개선이 이루어졌다 초기의 동력개폐기는 2단 웜기어 감속방식을 사용하여 동력전달효율이 낮아지고 웜기어의 마모로 고장이 잦고 수명이 짧아지는 문제가 있어 감속방식을 유성기어로 전환하여 실용화되면서 많은 발전을 이루어 왔다. (중략)

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Study on Tooth Micro-geometry Optimization of Rear Gear Set in 2 Speed Planetary Gear Reducer (2단 유성기어 감속기의 후부기어 치형수정에 관한 연구)

  • Jeon, Min-Hyung;Kim, Lae-Sung;Noh, Seung-Yoon;Zhen, Qin;Choi, Chang;Lyu, Sung-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.5
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    • pp.1-6
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    • 2017
  • Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.