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Engineering Validation for Propellant Isolation Assembly of Korea Pathfinder Lunar Orbiter Part I: Numerical Analysis (시험용 달 궤도선의 추진제 공급부 설계 검증 Part I: 수치해석)

  • Kim, Sun-Hoon;Kim, Su-Kyum
    • Journal of the Korean Society of Propulsion Engineers
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    • v.23 no.3
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    • pp.96-103
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    • 2019
  • In this study, a comparison was conducted to verify the propellant isolation assembly of the Korea Pathfinder Lunar Orbiter (KPLO). An engineering validation model (EVM) is being developed to simulate the flow of the flight model. Three factors were selected for comparison: the total pressure drop during propellant isolation assembly, the waterhammer by driving thruster valve, and the orifice set up for flow control and damping the waterhammer. The analysis results are compared with EVM test results. In the future, backup data to confirm the design will be established.

A Study on the Flow Coefficient Test and Numerical Analysis about 1500lb High-Pressure Drop Control Valve for Boiler Feedwater Pump (보일러 급수펌프용 1500lb 고차압 제어밸브 유량시험 및 수치해석에 관한 연구)

  • Lee, Kwon-Il;Jang, Hoon;Lee, Chi-Woo
    • Journal of the Korean Society of Industry Convergence
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    • v.25 no.4_2
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    • pp.541-547
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    • 2022
  • Before making a prototype, we predicted the inlet/outlet differential pressure and flow coefficient, which are the most basic design data for the valve through the design and numerical analysis of the trim, which is the most important in the localization development of the 1500Ib high differential pressure control valve used for boiler feed water. As a result, the design value and the analysis value were found to be about 98% similar. The flow field within the fluid velocity of 23m/s to prevent cavitation was also found. The result of the numerical analysis on thermal stress due to the characteristics of valves exposed to high temperatures showed that it was found to be about 18% less than the allowable stress of the bolt fixing the trim. When all loads such as pressure, self-weight, and vibration are applied, however, it is judged to go beyond the currently calculated thermal stress, exceeding the allowable stress.

Research and Development of a 2.9 Liter Light-duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 2.9 리터급 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Park, Jung-Kwon;Oh, Se-Doo;Lee, Gee-Soo;Lim, Ock-Taek;Pyo, Young-Dug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.20 no.6
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    • pp.107-116
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    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5 kgfm(based on 2,000 rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

Research and Development of a Light-Duty DME Truck Using Common Rail Fuel Injection Systems (커먼레일 연료분사 시스템을 장착한 경량 DME 트럭의 연구 및 개발)

  • Jeong, Soo-Jin;Chon, Mun Soo;Park, Jung-Kwon
    • Journal of Institute of Convergence Technology
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    • v.2 no.1
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    • pp.24-30
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    • 2012
  • In this study, the trucks(2.9-liter) have been developed to use DME as fuel, and performance test of the vehicle's DME engine, power, emissions, fuel economy and vehicle aspects was conducted. For experiments, the fuel system(common-rail injectors and high-pressure pump included) and the engine control logic was developed, and ECU mapping was performed. As a result, the rail pressure from 40MPa to approximately 65% increase compared to the base injector has been confirmed that. Also, the pump discharge flow is 15.5 kg/h when the fuel rail pressure is 400rpm(40 MPa), and the pump discharge flow is 92.1 kg/h when the fuel rail pressure is 2,000rpm(40MPa). The maximum value of full-load torque capability is 25.5kgfm(based on 2,000rpm), and more than 90% compared to the level of the diesel engine were obtained. The DME vehicle was developed in this study, 120 km/h can drive to the stable, and calculated in accordance with the carbon-balance method of fuel consumptions is 5.7 km/L.

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Design and Manufacture of the air mixing system for supersonic ground test facility (초음속 지상추진시험설비의 공기 혼합시스템 설계 및 제작)

  • Lee, Yagn-Ji;Kang, Sang-Hun;Yang, Soo-Seok
    • Aerospace Engineering and Technology
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    • v.7 no.1
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    • pp.40-48
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    • 2008
  • Air mixing system which is composed of air pressure control system, hot pipe system and air mixer, is the facility for mixing hot air($1000^{\circ}C$, 10kg/s) from storage air heater (SAH) and decompressed air($20^{\circ}C$, 15kg/s) from high pressure air supply system. Air pressure control system reduce the pressure of the air, from 32MPa to 3.5 MPa and supply the decompressed air to air mixer. The hot pipe system supply hot air from SAH to air mixer which mix hot with the decompressed air from air pressure control system. Fully mixed air flow rate is 25kg/s and mixed temperature is up to $400^{\circ}C$. So, we can expand the operating envelop of the supersonic ground test facility to low Mach number and low altitude region.

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Performance Characteristics of Water-Chilling Heat Pump Using CO2 on Control of Inverter Frequency (인버터 주파수 제어에 따른 CO2용 수냉식 열펌프의 성능 특성)

  • Son, Chang-Hyo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.12
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    • pp.4721-4726
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    • 2010
  • The performance characteristics of water-chilling heat pump using CO2 for the control of inverter frequency was investigated experimentally. An experimental apparatus is consisted of a compressor, a gas cooler, an expansion valve, an evaporator and a liquid receiver. All heat exchangers used in the test rig are counter flow type heat exchangers with concentric dual tubes, which are made of copper. The gas cooler and the evaporator consist of 6 and 4 straight sections respectively arranged in parallel, each has 2.4m length. The experimental results summarize as the following: for constant inlet temperature of evaporator and gas cooler, as mass flow rate, compression ratio and discharge pressure increases with the inverter frequency. And heating capacity and compressor work increases, but coefficient of performance(COP) decreases with the inverter frequency of compressor. As inlet temperature of secondary fluid in the evaporator increases from $15^{\circ}C$ to $25^{\circ}C$, compression ratio and compressor work decreases, but mass flow rate, heating capacity and COP increases with the inverter frequency of compressor. The above tendency is similar with performance variation with respect to the variation of inverter frequency in the conventional vapor compression refrigeration cycle.

Pressure Recovery in a Supersonic Ejector of a High Altitude Turbofan Engine Testing Chamber (터보팬 엔진의 고고도 성능의 초음속 이젝터의 압력회복에 관한 연구)

  • Omollo, Owino George;Kong, Chang-Duk
    • Journal of the Korean Society of Propulsion Engineers
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    • v.14 no.6
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    • pp.53-59
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    • 2010
  • This research aims in finding a more optimal ejector size for evacuating engine exhaust gasses and 20% of the cell cooling air. The remaining 80% of cell cooling air pumped into the test chamber is separately exhausted from the test chamber via a discharge port fitted with flow control valves and vacuum pump. Unlike its predecessor this configuration utilizes a smaller capture area to improve pressure recovery. The modified ejector size has a diameter of 1100mm enough to evacuate 66kg/s jet engine exhaust in addition to about 20%, 24kg/s of the cell cooling air tapped from the sterling chamber. This configurations has an area ratio of the engine exit and ejector inlet of about 1.2. Simulation results of the proposed ejector configuration, indicates improved pressure recovery.

The effect on corrosion resistance of actuator system plated with Cr+6 free chemical conversion solution for ocean plant. (내해수용 Actuator system의 내식성에 미치는 Cr+6 free 화성피막 용액적용 효과)

  • Park, Jeong-Hwan;Kim, Tae-Won;Jo, Dae-Hyeong;Kim, Jeong-Su;Han, Su-Min;Jeong, Dae-Hui;Jeon, Gyu-Seong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2017.05a
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    • pp.105-105
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    • 2017
  • actuator system은 조선, 제철, 석유화학 및 중공업 등 다양한 분야에서 각종 유량 및 공기압 등을 제어하는 밸브에 필수적으로 사용되는 핵심 부픔이다. 최근 유정 개발 등 해양구조물 설치 조절이 복잡화 되면서 본 부품이 해양산업에 사용되는 빈도가 증가하고 있다. 이 경우 본 부품이 염분이 많은 바닷물 또는 주변 환경에 직접 노출되기 때문에 내식성이 매우 엄격하게 관리되고 있다. 본 부품에 부식이 발생할 경우 control system의 작동을 지배하는 구성 품에 부식이 발생하여 actuator로서 기능을 상실하여 오동작이나 설비 가동이 중단되는 사례가 빈번하다. 현재 본 부품의 내식성 향상을 위해서는 금속기 표면에 페인트를 사용하는 방법이 가장 널리 사용되고 있는 방법이다. 이 경우 금속 표면과 도장 면과의 사이에 기포발생이나 이물질 유입 등으로 인한 밀착성이 감소되거나 blister 등으로 인하여 도장 코팅 면이 박리되는 사례가 빈번하다. 이를 방지하기 위해서 최근 고 밀착성 내식용 도장 방법을 적용하고 있으나, 이 방법으로 도장한 부품의 표면에 충격 등으로 인한 결함이 발생할 경우 pitting corrosion 등 급격한 부식이 발생하여 이에 대한 근본족인 대책 수립이 절실한 실정이다. 본 연구에서는 근본적으로 금속기 표면과 밀착성이 우수한 화성피막 용액을 이용하여 희생양극에 의한 내식성을 확보하고, 다양한 용도에 적합한 색상 도료를 화성피말 위에 적용하여 화성피막 층의 보호 및 actuator의 목적에 맞는 도장을 하였다. 희생 양극효과를 극대화 할 수 있는 최적 화성피막 층은 $15{\mu}m$이며 이때 1,000시간 이상의 내식성을 확보하였다. 이 경우 이론적인 내식 수명은 2년으로 추정할 수 있었다.

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Pressure Recovery in a supersonic ejector of a high altitude testing chamber (초음속 이젝터의 압력회복에 관한 연구)

  • Omollo, Owino George;Kong, Chang-Duk
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.833-837
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    • 2010
  • This study aims at finding an optimal exhaust diffuser design of a high altitude testing chamber for a low bypass turbofan engine (F404-402) with thrust pound force of 17,700 and air mass flow rate of 66kg/s ejecting at a speed of Mach 1.66. The final proposed ejector size has better pressure recovery characteristics and targets to reduce operational cost at engine performance testing. Conventional high altitude test chamber layout was adopted and first drawn in two dimensions using Autocad software so as to determine the gas path, the ejector frontal size was then determined from gas dynamics equations considering traditional gas ejection method where both the engine exhaust and cell cooling air are exhausted via the ejector. Modification to a smaller ejector with an alternative secondary cell cooling exhaust port was then performed and modelled in 3D using Solid Works software.

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Improved Design of Hydraulic Circuit of Front-end Loader for Bump Shock Reduction of an Agricultural Tractor (농업용 트랙터의 프론트 로더 충격 저감을 위한 유압 회로의 설계 개선)

  • Cho, Bong Jin;Ahn, Seong Wook;Lee, Chang Joo;Yoon, Young Hwan;Lee, Soo Seong;Kim, Hak Jin
    • Journal of Drive and Control
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    • v.13 no.2
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    • pp.10-18
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    • 2016
  • A front-end loader (FEL) mounted on an agricultural tractor is one of the most commonly used implements to mechanize routine agricultural tasks. When the FEL is used with a loaded bucket, careful operation is required to maintain safety and avoid spillage when the tractor passes a bump because a change in the gravity center of the tractor due to varied loadings can affect the stability of the tractor. Use of a boom suspension system consisting of accumulators and orifice dampers can be instrumental in reducing pitching vibrations while increasing the handling performance of the FEL-mounted tractor. The objective of this research was to reduce bump shocks by adding an orifice and a flow control valve to the original hydraulic circuit composed solely of accumulators. A simulation study was performed using the SimulationX program to investigate the effects of an accumulator and an orifice-throttle damper on bump shocks. Results showed that the peak pressure on a boom cylinder and the vertical acceleration of a bucket were significantly affected by use of both an accumulator and an orifice damper. In a field test conducted with a 75-kW tractor, the peak pressure of the boom cylinder, and the root mean square (RMS) vertical acceleration of the bucket and seat were reduced by on average, 23.0, 42.2, and 44.9% respectively, as compared to those measured with the original accumulator system, showing that an improved design for the accumulator hydraulic circuit can reduce bump shocks. Further studies are needed to design a tractor suspension system that includes the effects of cabin suspension and tires as well as dynamic analysis.