• Title/Summary/Keyword: 위상배열검사

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Study for Non-Destructive Testing of Polyethylene Electrofusion Joints - Ultrasonic Imaging test (폴리에틸렌 배관의 전기융착부 비파괴검사기술에 관한 연구)

  • Kil Seong Hee;Kwon Jeong Rock
    • Journal of the Korean Institute of Gas
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    • v.8 no.3 s.24
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    • pp.31-36
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    • 2004
  • Electrofusion(EF) joints have been widely used as they are easy to fuse and suitable for high-quality joints for polyethylene(PE) pipes. This paper studies the cause of defects and classifies 5 types of defects. The defect detection technique for electrofusion joints of polyethylene piping is utilized by the ultrasonic phased array technique to obtain ultrasonic images of electrofusion joints. Test sample joints have been designed and fabricated using artificial defects which were made using paper. Finally, we studied the condition of electrofusion in the field and analyzed the main causes of defects. And we classified the defect types as local lack of fusion, sand inclusion, voids or air inclusion, short stab, excess penetration or excess bead.

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Nondestructive Inspection of Steel Structures Using Phased Array Ultrasonic Technique (위상배열 초음파기법을 이용한 강구조물의 비파괴 탐상)

  • Shin, Hyeon-Jae;Song, Sung-Jin;Jang, You-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.20 no.6
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    • pp.538-544
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    • 2000
  • A phased array ultrasonic nondestructive inspection system is being developed to obtain images of the interior of steel structures by modifying a medical ultrasound imaging system. The medical system consists of 64 individual transceiver channels that can drive 128 array elements. Several modifications of the system were required mainly due to the change of sound speed. It was necessary to fabricate array transducers for steel structure and to obtain A-scan signal that is necessary for the nondestructive testing. Boundary diffraction wave model was used for the prediction of radiation beam field from array transducers, which provided guidelines to design array transducers. And a RF data acquisition board was fabricated for the A-scan signal acquisition along a selected un line within an image. For the proper beam forming in the transmission and reception for steel structure, delay time was controlled. To demonstrate the performance of the developed system and fabricated transducers, images of artificial specimens and A-scan signals for selected scan lines were obtained in a real time fashion.

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Realtime Identification of the Propagation Direction of Received Echoes in Long-Range Ultrasonic Testing (원거리 초음파검사에서 수신에코 진행방향의 실시간 식별)

  • Choi, Myoung Seon;Heo, Won Nyoung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.33 no.1
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    • pp.69-72
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    • 2013
  • In long-range ultrasonic testing, a phased array probe composed of multiple identical transducers with an uniform interval of one quarter wavelength is usually used for the transmission or reception directivity control. This paper shows that the propagation directions of individual echoes can be identified in real time by displaying the inputs of a process for summing the constitution reception signals after compensating the phase difference due to the transducer interval, together with the output of the process. A constructive interference of the constitution echoes indicates a forward direction echo propagating along an intended direction while a destructive interference implies a reverse direction echo propagating along the direction opposite to the intended one.

A Development of diagonostic technique for generator rotor wedge by phased array UT (발전기 회전자웨지 위상배열 초음파진단 기법)

  • Cho, Yong-Sang;Mun, Kyeong-Hee;Kong, Tae-Shik
    • Proceedings of the KIEE Conference
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    • 2011.07a
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    • pp.902-903
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    • 2011
  • 발전설비에 대한 비파괴 검사 기술은 발전소 운전 신뢰성 및 안전성 유지확보 그리고 건전성을 보장하기 위한 필수적인 기술이다. 이 설비 중 터빈, 보일러 등 주요 발전설비에 대한 초음파 검사는 매우 신중하고 정확하게 검사할 필요성이 있으나, 일반적 초음파 검사방법으로는 불가능한 부분이 많고 일부분에 대해서는 이를 외국 제작사 기술용역에 의존하고 있는 실정이다. 특히 발전기 로타 웨지와 같이 재질상 감쇄가 심한 재료에 대해서는 검사 자체가 어렵고, 지금의 초음파 검사 방법으로는 결함의 크기나 형태를 파악하기도 어려워 이에 대한 개선책이 시급한 실정이다. 최근에 개발이 시작된 Phased Array UT분야는 발전설비중 접근자체가 어렵고, 형상이 복잡하여 결함의 탐지 및 평가가 힘든 부분에 적용하면 검사신뢰도 및 신속성을 향상시킬 수 있으며 접근성에 대한 제한 또한 감소시킬 수 있다. 따라서 본 논문은 발전기 부품에 발생하는 일반적인 결함에 대하여 Phased array UT 기술을 도입하여 신호의 특성을 분석하는 결과평가에 도음이 되고자 하였다.

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Feasibility Study for Low Pressure Turbine Inspection of Nuclear Power Plant Using Shear Wave Phased Array Ultrasonic Transducer (횡파 위상배열 초음파탐촉자를 이용한 원자력발전소 저압 터빈 검사 적용 타당성 연구)

  • Yoon, Byung Sik;Kim, Yong Sik;Kim, Jin Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.9 no.1
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    • pp.8-14
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    • 2013
  • Steam turbine blades and discs of nuclear power plants are one of the most highly stressed areas of turbine rotor, and periodic inspection of the blade roots is essential for monitoring integrity and preventing turbine failure. Ultrasonic technique is applied for volumetric inspection of blade root. However, the complexity of blade root geometry imposes challenges to inspection of blades and discs. Recently, phased array ultrasonic inspection technology is being applied to numerous power generation inspection applications including turbine rotor. The phased array ultrasonic technique requires customized inspection wedges which are generally necessary to generate effectively higher incident angle. But the usage of this wedge can cause access limitation for the lower stage blades of turbine because of the wedge front length. Therefore, the shear wave phased array probe which can generate high inspection angle without wedge is essentially necessary. In this study, feasibility study is conducted for the shear wave phased array ultrasonic probe application to blade and disc inspection. As results, the experimental results show that the shear wave phased array probe can detect the flaw and measure its size with reliable accuracy. Therefore if this shear wave phased array probe is applied to field inspection of blade and disc, more reliable inspection is expected for turbine having access limitation.

초음파 물체 이송시스템의 이송 메커니즘에 대한 연구

  • 정상화;최석봉;차경래;김광호;박준호
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.160-160
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    • 2004
  • 초음파 여기를 이용한 물체 이송 시스템은 최근 급속히 발달하고 있는 광산업이나 반도체 산업에서 기존의 이송 시스템의 단점을 보완하기 위해 개발되었다. 기존의 이송 시스템들은 이송공정이나 검사 공정 등에서 광소자의 표면손상이나 자기장에 의한 반도체 소자의 전자적 배열의 손상이 우려되었다. 하지만 PZT 액츄에이터로 구동되는 초음파 발생장치(Ultrasonic wave generator)에서 발생한 초음파 여기를 이용하여 물체를 이송시킬 경우 이러한 단점은 보완된다.(중략)

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Development of the Phased Array Ultrasonic Test Technique for the Weld Inspection of Reactor Coolant System 3" Branch Connection Lines in Nuclear Power Plants (원자로냉각재계통 3" 분기관 용접부 위상배열초음파탐상검사(PAUT)기법 개발)

  • Lee, Seung-Pyo;Moon, Yong-Sig;Jung, Nam-Du;Cho, Yong-Bae;Kim, Chang-Soo
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.4 no.2
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    • pp.40-45
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    • 2008
  • There exist many types of pipe and component fatigue through vibrations, thermal fatigues or shifting. In some cases of thermal stratification/thermal fatigue, pipes & components are receiving thermal stress by means of material expansion and shrinkage by continuous thermal repetitive variation. Small cracks initially occur on the inside surface by thermal stress. These cracks grow in depth the pipe wall and finally come to a rupture. Pipe parts of susceptibility to thermal stratification and thermal fatigue are now being examined by conventional UT(ultrasonic test) as volumetric examination. It is difficult to fully satisfy the code & standards requirements because 3" weldolet weldments of RCS 16" pipe to 3" branch connection lines have complex structural shape. To solve the problems of conventional UT examination, we made a realistic mock-up and UT calibration block. We performed a simulation of phased array UT utilizing CIVA as NDE(Non-Destructive Examination) simulation software. Also we designed phased array UT transducer and wedge, optimal frequency by using simulation data. We performed phased array UT experiment through mock-up including artificial flaws(notch). The phased array UT technique is finally developed to improve the reliability of ultrasonic test at RCS 16" pipe to 3" branch connection weld.

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Active-Sensing Based Damage Monitoring of Airplane Wings Under Low-Temperature and Continuous Loading Condition (능동센서 배열을 이용한 저온 반복하중 환경 항공기 날개 구조물의 손상 탐지)

  • Jeon, Jun Young;Jung, Hwee kwon;Park, Gyuhae;Ha, Jaeseok;Park, Chan-Yik
    • Journal of the Korean Society for Nondestructive Testing
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    • v.36 no.5
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    • pp.345-352
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    • 2016
  • As aircrafts are being operated at high altitude, wing structures experience various fatigue loadings under cryogenic environments. As a result, fatigue damage such as a crack could be develop that could eventually lead to a catastrophic failure. For this reason, fatigue damage monitoring is an important process to ensure efficient maintenance and safety of structures. To implement damage detection in real-world flight environments, a special cooling chamber was built. Inside the chamber, the temperature was maintained at the cryogenic temperature, and harmonic fatigue loading was given to a wing structure. In this study, piezoelectric active-sensing based guided waves were used to detect the fatigue damage. In particular, a beamforming technique was applied to efficiently measure the scattering wave caused by the fatigue damage. The system was used for detection, growth monitoring, and localization of a fatigue crack. In addition, a sensor diagnostic process was also applied to ensure the proper operation of piezoelectric sensors. Several experiments were implemented and the results of the experiments demonstrated that this process could efficiently detect damage in such an extreme environment.

The Theoretical Investigation of Phased Array Guided Waves (위상배열 유도초음파 검사의 이론적 고찰)

  • Lee, Jae-Sun;Cho, Youn-Ho;Achenbach, Jan D.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.4
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    • pp.367-373
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    • 2011
  • Guided waves inspection techniques that are different with inspection technique by bulk waves are widely used in pipe line evaluation due to advantages of long distance inspection. However, most of pipe lines at industrial fields are buried and/or coated. In this case, due to the attenuation effect from soil and/or coating material, there are a lot of difficulty on inspection by conventional ultrasonic technique. In this paper, guided waves propagating patterns are calculated with respect to excitation mode by Normal Mode Expansion(NME). Guided waves patterns based on excited by single transducer and guided wave focusing technique have employed to analyze focusing pattern on a pipe. A longitudinal mode and high order flexural modes are used with various number of transducers to determine sensitivity. Guided waves energy excited by multi transducer with focusing algorithm was successfully focused at a desired point.