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가솔린 자동차 터보차져용 WGV Head의 금속 분말 사출성형 해석 (Metal Injection Molding Analysis of WGV Head in a Turbo Charger of Gasoline Automobile)

  • 박보규;박시우;박대규;김상윤;정재옥;장종관
    • 한국자동차공학회논문집
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    • 제23권4호
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    • pp.388-395
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    • 2015
  • The waste gate valve (WGV) for gasoline vehicles operate in a harsh high-temperature environment. Hence, WGVs are typically made of Inconel 713C, which is a type of Ni-based superalloy. Recently, the metal injection molding (MIM) process has attracted considerable attention for parts used under high-temperature conditions. In this study, an MIM analysis for the head and other parts of the WGV is conducted using a commercial CAE program Moldflow. Further, optimal manufacturing conditions are determined by analyzing flow characteristics at various injection times and locations. Moreover, to improve the accuracy of the analysis results, we compare the actual temperature of the mold during injection processing with that observed through the analysis. As the results, metal injection patterns of analysis are well in accord with these of short shot test. And the temperature variations of analysis is also very similar with those of feedstock when metal injection molding.