• Proceedings of the Korean Society of Precision Engineering Conference
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• 1992.10a
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• pp.68-72
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• 1992

자동차 및 각종 판재 성형시 성형율을 향상시키는 방법에는 신소재 개발, 금형기술개발, 접촉부의 마찰을 줄여 주기 위한 윤활 등등이 있겠으나 손쉽게 공구다이 상하에 비드를 설치하여 판재를 성형할 경우 미끄럼 저항의 균형을 이루어 주름 억제와 두께분포가 보다 균일해지며 스프링백 현상 등으로 인한 성형 후 치수 불량 등을 주어 판재성형율을 향상시키는데 기여할 수 있다. 본 연구에서는 펀치가 판재를 성형하기 위해 진행됨에 따라 공구다이와 펀치간의 접촉각도가 변하게 되는 점을 고려하여 인출 각도변화에 따른 인출특성 및 마찰계수 변화등을 알아보고자 하며 원형 형태의 환저비드, 단일원형비드, 이중원형 비드의 종류와 크기변화 및 비드좌우 모서리 변화, 공구다이모서리변화, 블랭크가압력 변화, 비드 전진깊이 변화, 비드통 과 후 재료의 기계적 성질 변화등 인출 특성에 영향을 미치는 인자들을 변화시켜나가며 이에 따르는 인출특성을 Data Bank화 시켜 비드 종류나 형상에 따른 금형설계의 기초자료를 제공하고자 한다.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.10a
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• pp.367-369
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• 2008

A theoretical model of equivalent drawbead for sheet metal forming analysis is experimentally verified in this paper. After the theoretical drawbead models improved a material description for the accurate calculation of drawbead forces are briefly introduced, they are verified by showing the good agreement of their drawbead forces with experimental measurements. Furthermore, the excellence of theoretical models is demonstrated by the comparison with those of commercial codes.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.6 no.3
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• pp.26-35
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• 1997

In this study, the drawing characteristics of circular drawbead are examined with the plane strain elastic-plastic FE Method. Both the clamping load and the drawing load investigated by varying the process variables such as drawbead radius, closing depth and friction condition. The effective strain induced by the draw bead is also investigated. In order to verify the results, the computed results are compared with the existing experimental results. It has been found that both the clamping load and drawing loads are related with the geometry of the bead rather than the lubrication conditions.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2007.05a
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• pp.431-433
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• 2007

The drawbeads, which is used for controlling the flow of the sheet by imposing the tension and for preventing the springback in the sheet metal forming process, affects a lot the formability because of the differences in the restraint and opening forces according to the drawbead shapes and dimensions. In this study, the experimental device enabling to measure the drawbead restraining and opening forces was manufactured and the drawing forces of circular, square, and step drawbeads are measured. The drawbead restraining and opening forces of a circular drawbead are increased as its drawbead height is increased. Similarly, those of a square drawbead are increased as its height is increased and shoulder radii decreased. Also, those of a step drawbead are increased as its height and difference in their heights are increased.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.8
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• pp.1844-1853
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• 1995

Theoretical and experimental drawing characteristics for the single circular and square drawbeads are discussed. During the blank holding process, the strain distributions of upper and lower skins of specimens, and the die reactional forces are analysed by F. E. M., and they are compared with the experimental results. The drawbead restraining forces and strain distributions for the drawn specimens by the various drawing length are also analysed and compared with the experimental results. It is concluded that the theoretical simulations and results could be very useful for the prediction of real cases.

• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 2008.05a
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• pp.217-219
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• 2008

A new experimental model for determining drawbead forces, which modifies the dieface of Nine's experimental model, is introduced and the better validity of the drawbead opening and restraining forces of new model than those of Nine's is demonstrated. While Nine's model considers a blank holding force as one of forming variables, new model excludes it by removing blank holder in the dieface. The comparison of the strains found by FEM simulation of automotive fender draw forming process with those measured in a formed panel recommends the new model for accurate drawbead forces.

• Journal of the Korea institute for structural maintenance and inspection
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• v.28 no.4
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• pp.62-67
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• 2024

In this paper, we developed and optimized a chitosan-based polymer microbial bead carrier that is cell-friendly, has a high moisture absorption rate, and effectively provides the conditions for microbial biomineral formation as an optimal microbial carrier that protects microorganisms in concrete, and evaluated the self-healing performance of mortar using it. In order to incorporate circular-shaped microbial endospores, a circular-shaped microbial bead carrier was developed by combining chitosan and alginate polymers, and the amount of calcium carbonate produced could be actively controlled by adjusting the composition of the carrier. The amount of biominerals formed and the size of crystals were maximized in the hydrogel bead carrier containing chitosan, and in the case of mortar cracks using this, it was confirmed that self-healing of cracks with a maximum crack width of 0.3mm was achieved within 96 hours after crack generation.

• Proceedings of the KWS Conference
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• 2010.05a
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• pp.41-41
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• 2010

에어컨용 냉매 압축기, 냉장고용 냉매압축기 및 자동차 샷시 부품들은 주로 겹치기 필릿용접을 GMAW 으로 실시하고 있다. 그러나 용접 시 스패터 발생으로 인한 추가공수가 요구되며 작업환경 또한 열악한 실정이다. 따라서 저가의 고생산이면서 용접비드의 외관이 미려하고 스패터, 소음 그리고 Fume 이 발생되지 않는 청정한 TIG 용접이 있지만, 용접속도가 수십 cpm 이하로 제한되어 생산성이 낮다는 기술적 모순을 가지고 있다. TIG 용접에서 생산성을 증가시키기 위해 모재와 와이어를 고속 용융 시키려면 전류를 높여 입열량을 증가시켜야 하지만, 증가된 전류로 인하여 상승된 아크력이 험핑비드와 언더컷이 발생되는 물리적 모순을 가진다. 또한 필러와이어를 사용한 기존의 TIG 용접에서 필러 와이어는 주로 원형 단면 와이어를 사용하게 되는데 와이어의 직경이 증가함에 따라 비표면적은 감소하여 용융효율이 낮아지므로 $\Phi$1.2 이하의 필러와이어를 송급하여 용접하였다. 그러나 요구되는 용착량이 큰 경우 필러 와이어를 고속으로 송급하게 되는데 이 경우 필러 와이어 용융이 곤란하거나 송급상의 문제가 자주 생겨 용접속도를 고속으로 하기 곤란하였다. 따라서 필러와이어를 사용한 TIG 용접에서 용착금속의 용융효율을 높게 함으로서 전류를 크게 증가시키지 않으면서도 용접속도를 높일 수 있는 용접 공정개발이 필요한 실정이다. 본 연구에서는 비표면적을 증가시켜 용착금속의 높은 용융효율을 얻을 수 있도록 개발된 와이어와 기존의 $\Phi$3.2 일반와이어 및 를 이용하여 BOP TIG 용접에 비교 실험하였으며, 개발된 와이어와 기존의 $\Phi$1.2 필러와이어를 이용하여 필릿용접부에 적용 실험하여 비교하였다. 그 결과 개발된 와이어의 경우 적절한 비드를 형성하였으나 3.2 일반와이어의 경우 과도한 볼록비드와 불용착부의 문제가 발생하였고, 필릿용접 비교실험에서는 각각 200cpm과 50cpm에서 적절한 비드가 형성되어 더 높은 용착금속 용융효율을 얻을 수 있었다.

• Transactions of the Korean Society of Mechanical Engineers
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• v.16 no.4
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• pp.658-666
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• 1992

In developing computer-aided design technology for optimization of stamping die design, it has been an important issue to treat the frictional constraint acting on the blank holder surface. The main goal of this work is to establish database of draw bead restraint force and clarify friction characteristic for various automotive sheet steels, which is essential in developing friction algorithm that can be used for CAD of stamping die design. Draw bead friction tester is used to evaluate the various parameters that affect the draw restraint force and the coefficient of friction for the cold rolled and the coated sheet steels such as drawing rate, lubricant type, surface property of material, etc.

• Transactions of Materials Processing
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• v.3 no.4
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• pp.454-467
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• 1994

The drawbead restraining forces for the various radius of drawbead and die corner are analyzed by the belt theory, and they are compared with the experimental results. During this procedure, the drawing angles are also varied from $0^{\circ}$ to $60^{\circ}$, and the near part of the drawed die corner are divided into fur steps for the theoretical analysis. The stress distributions through the sheet thickness for these steps are also suggested theoretically. The wide range of experimental data of the drawing forces and strain distributions for the various dimension and blank holding forces are presented. It is concluded that the theoretical assumption for the restraining force analysis is very useful from the comparison with the experimental results.