• Title/Summary/Keyword: 워터젯 시스템

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A review of the effects of rock properties on waterjet rock cutting performance (암석물성이 워터젯 암석절삭 성능에 미치는 영향고찰)

  • Oh, Tae-Min;Park, Eui-Seob;Cheon, Dae-Sung;Cho, Gye-Chun;Joo, Gun-Wook
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.5
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    • pp.533-551
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    • 2015
  • The rock fracturing during waterjet cutting is very complicated because rock is inhomogeneous and anisotropic, compared with artificial materials (e.g., metal or glass). Thus, it is very important to verify the effects of rock properties on waterjet rock cutting performance. Properties affecting the rock cutting efficiency have been variously described in the literature, depending on the experimental conditions (e.g., water pressure, abrasive feed rate, or standoff distance) and rock-types studied. In this study, a rock-property-related literature review was performed to determine the key properties important for waterjet rock cutting. Porosity, uniaxial compressive strength, and hardness of the rock were determined to be the key properties affecting waterjet rock cutting. The results of this analysis can provide the basic knowledge to determine the cutting efficiency of waterjet rock cutting technology for rock excavation-related construction.

Analysis of rock removal shape according to overlapping width of waterjet cutting (워터젯 절삭폭 중첩에 따른 암반제거 단면형상 분석)

  • Oh, Tae-Min;Park, Dong-Yeup;Park, Jun-Sik;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.3
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    • pp.167-181
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    • 2021
  • New type of rock excavation method using a waterjet system is being developed to secure economic feasibility and to reduce vibrations during excavation. In waterjet rock excavation, overlapping of cutting width is essential for high efficiency. In this study, cutting experiments for granite specimens were performed using abrasive waterjet system according to the overlapping ratio and standoff distance. Based on the experimental results, the granite cutting performance was analyzed according to the overlapping ratio. In addition, removal shapes of the cross-section were analyzed in terms of the cutting depth, width, and volume after waterjet cutting. When the overlapping ratio is less than 58%, rock specimens are partially removed due to the insufficient overlapping ratio. However, when the overlapping ratio exceeds 67%, overcutting phenomenon is observed. For the partial overlapping ratio (i.e., 25~75%), cutting efficiency is increased in the removal volume. This study is expected to be used as the important basic data for determining the optimum overlapping ratio when the waterjet system is applied for rock excavation.

Variation of abrasive feed rate with abrasive injection waterjet system process parameters (연마재 투입형 워터젯 시스템의 공정 변수에 따른 연마재 투입량 변화)

  • Joo, Gun-Wook;Oh, Tae-Min;Kim, Hak-Sung;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.2
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    • pp.141-151
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    • 2015
  • A new rock excavation method using an abrasive injection waterjet system has been developed to enhance the efficiency and reduce the vibration of tunnel excavation. The abrasive feed rate is an important factor for the cutting performance and the economical efficiency of waterjet-based excavation. In this study, various experiments were performed to explore the effects of major process parameters for both the abrasive feed rate and the suction pressure occurring inside the mixing chamber when the abrasives are inhaled. Experimental results reveal that the abrasive feed rate is affected by geometry parameters (abrasive pipe height, length, and tortuosity), abrasive parameters (abrasive particle size), and jet energy parameters (water pressure and water flow rate). In addition, the relation between the cutting performance and the abrasive feed rate was discussed on the basis of the results of an experimental study. The cutting performance can be maximized when the abrasive feed rate is controlled appropriately via careful management of major process parameters.

A embodiment of the interface module for feed back control between auto-pilot with water-jet system (오토파일럿과 워터젯시스템의 피드백 제어계 인터페이스 모듈의 구현)

  • Oh, Jin-Seong;Choi, Jo-Cheon
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2009.10a
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    • pp.1108-1111
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    • 2009
  • Auto Pilot is the system which move automatically the vessel through locating operation mode to automatic after entering operating course using a electronic chart or plotter. And water jet is the a propulsion system that make a power to push the vessel through spouting the accelerated water which is absorbed by the hole in the bottom of vessel. The water jet receive the effect of the depth of water lowly, it's acceleration efficiency is higher under high speed and have an advantage on vibrating and floating sound, so it's demand is increasing as new propulsion system. However, the signal systems of auto pilot and water jet are different, we need the system to interface between each system. We designed the interface that efficiently digital feed back control embedded module between auto pilot and water jet system in this paper.

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Influencing factors for abrasive flow rate and abrasive flow quality of abrasive injection waterjet systems for tunnel excavation (터널굴착용 투입형 연마재 워터젯 시스템의 연마재 투입량과 유동성에 미치는 영향 인자)

  • Joo, Gun-Wook;Oh, Tae-Min;Cho, Gye-Chun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.16 no.4
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    • pp.417-430
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    • 2014
  • A new rock excavation method using an abrasive waterjet system is under development for efficiently creating tunnels and underground spaces in urban areas. In addition, an appropriate abrasive flow rate and abrasive flow quality are important for the new rock excavation (cutting) method using an abrasive waterjet system. This study evaluated the factors influencing the abrasive flow rate and abrasive flow quality, specifically the abrasive pipe height, length, tortuosity and inner diameter, through experimental tests. Based on the experimental test results, this study suggested optimal conditions for the abrasive flow rate and abrasive flow quality. The experimental results can be effectively utilized as baseline data for rock excavation methods using an abrasive waterjet system in various construction locations such as tunnels near urban surroundings, utility tunnels, and shafts.

Comparative analysis of cutting performance for basalt and granite according to abrasive waterjet parameters (연마재 워터젯 변수에 따른 현무암 및 화강암 절삭성능 비교분석)

  • Park, Jun-Sik;Cha, Hyun-Jong;Jo, Seon-Ah;Jung, Ju-Hwan;Oh, Tae-Min
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.24 no.5
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    • pp.395-409
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    • 2022
  • To overcome the limitation of conventional rock excavation methods, the excavation with abrasive waterjet has been actively developed. The abrasive waterjet excavation method has the effect of reducing blasting vibration and enhancing the excavation efficiency by forming a continuous free surface on the rock. However, the waterjet cutting performance varies with rock fracturing characteristics. Thus, it is necessary to analyze the cutting performance for various rocks in order to effectively utilize the waterjet excavation. In this study, cutting experiments with the high pressure waterjet system were performed for basalt and granite specimens. Water pressure, standoff distance, and traverse speed were determined as effective parameters for the abrasive waterjet cutting. The cutting depth and width of basalt specimens were analyzed to compare with granite results. The averaged cutting depth of basalt was shown in 41% deeper than granite; in addition, the averaged cutting width of basalt was formed by 18.5% narrower than granite. The results of this study are expected to be useful basic data for applying rock excavation site with low strength and high porosity such as basalt.

A Study on the Deep Kerfing Technique in Rock Using High Pressure Water Jet (워터젯을 이용한 암석의 슬롯절삭에 관한 연구)

  • 최병희;양형식
    • Explosives and Blasting
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    • v.19 no.3
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    • pp.105-113
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    • 2001
  • 채석, 굴착, 가공과 같은 워터젯 응용분야에서 대상재료에 깊은 홈(kerf)을 절단할 수 있는 실험실용 회전식 슬로터(slotter)를 제작하여 암석을 대상으로 워터젯 시스템의 절단효율을 시험하였다. 고압펌프는 유율 7.5 l/min, 압력 379 MPa, 용량 75 kW급의 JETPAC을 주로 사용하였고, 암석시료는 화강석인 제천석, 거창석을 사용하였다. 시험과정에서는 물과 연마재 투입에 의한 절단 및 진동식 슬로터에 의한 슬롯절단 기초시험을 먼저 수행하고, 그 결과를 토대로 회전식 슬로터에 의한 절단시험을 실시하였다. 순수한 물에 의한 시험의 결과 고압수류의 토출압력은 절단심도에 정비례하였고, 노즐의 이송속도는 이차함수 형태의 반비례 관계를 보였다. 연마재 투입시험에서는 순수한 물에 의한 경우에 비해 연마재로 인한 충격력의 증가로 절단심도가 크게 증가하였는데, 유사한 조건하에서 3~5배 이상의 절단심도의 증가를 보였다. 진동식 슬로터에 의한 슬롯절삭에서는 생성된 슬롯의 내벽면이 바닥으로 갈수록 좁아짐으로써 넓은 폭의 슬롯형성은 가능하나 절삭심도가 제한되었다. 회전식 슬로터에 의한 시험에서 생성된 슬롯들은 평균 22 mm의 폭으로 내벽면이 바닥까지 서로 평행하여 깊은 심도까지 비트진입이 가능하였다. 절단율은 16~32 mm/sec의 속도범위에서 $40~160{\;}\textrm{mm}^2/sec$로 나타났다. 한편, 최대유율 24 l/min의 HUSKY S-200 펌프에 의한 시험결과 JETPAC 펌프에 비해 1.13~3.47 배의 절단심도를 보였다

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Analysis of drilling performance and shape for granite according to operating parameters of waterjet nozzles (복수의 워터젯 노즐 운용변수에 따른 화강암 천공성능 및 형상 분석)

  • Park, Jun-Sik;Cha, Hyun-Jong;Hong, Eun-Soo;Jun, Hyung-Woo;Oh, Tae-Min
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.23 no.6
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    • pp.589-604
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    • 2021
  • Waterjets for rocks have various advantages of the non-contact and eco-friendly excavation using only water and abrasive. To overcome the problems (e.g., dust and noise occurrence) of the conventional drilling methods, waterjet excavation methods are broadly used. It is advantageous to operate a couple of nozzles in order to increase the waterjet excavation efficiency. When multiple nozzles are used, it is essential to analyze the excavation performance and shape according to the nozzle operation method. In this study, nozzle angle, horizontal distance between nozzles, and standoff distance were defined as nozzle operating parameters and the excavation performance and shape were analyzed. As a result of the experiment, when the nozzle angle and standoff distance are increased, the excavation depth is decreased and the effective depth tends to be increased. In addition, based on the experimental results, the excavation shape criteria required for nozzle insertion were proposed and optimal nozzle operating parameters were derived according to the criteria. This study result is expected to be used as useful basic research in the future development of multiple waterjet nozzles for rock drilling.

Reduction of Tetrafluoromethane using a Waterjet Gliding Arc Plasma (워터젯 글라이딩 아크 플라즈마를 이용한 사불화탄소 저감)

  • Lee, Chae Hong;Chun, Young Nam
    • Korean Chemical Engineering Research
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    • v.49 no.4
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    • pp.485-490
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    • 2011
  • Tetrafluoromethane($CF_4$) has been used as etching and chamber cleaning gases for semiconductor manufacturing processes. These gases need to be removed efficiently because of their strong absorption of infrared radiation and long atmospheric lifetime which causes the global warming effect. We have developed a waterjet gliding arc plasma system in which plasma is combined with waterjet and investigated optimum operating conditions for efficient $CF_4$ destruction through enlarging discharge region and producing large amount of OH radicals. The operating conditions are waterjet flow rate, initial $CF_4$ concentration, total gas flow rate, specific energy input. Through the parametric studies, the highest $CF_4$ destruction of 97% was achieved at 2.2% $CF_4$, 7.2 kJ/L SEI, 9 L/min total gas flow rate and 25.5 mL/min waterjet flow rate.

A Development of Integrated Control System for Platform Equipments of Unmanned Surface Vehicle (USV) (무인수상정 플랫폼 장비의 통합 제어 시스템 개발)

  • Hwang, Hun-Gyu;Kim, Hyun-Woo;Kim, Bae-Sung;Woo, Yun-Tae;Shin, Il-Sik;Shin, Ji-Hwan;Lee, Young-Jin;Choi, Byung-Woong
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.21 no.8
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    • pp.1611-1618
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    • 2017
  • Recently, the development for USV-related technologies are actively growing up in military domain. The USV (unmanned surface vehicle) conducts various missions for national defense at maritime environment. For succeed the missions, the USV essentially needs an automatic and remote control platform which includes propulsion system, steering system, control system, power system and so on. In this paper, we developed an integrated control system for the platform equipments and verified effectiveness of the developed system. To do this, we designed a system architecture and implemented a main control system that processes and controls platform equipments by received command. Also we developed components of designed architecture such as engine control device, water-jet control device and power control device. For test and verify the developed system, we designed and made a test-bed of engine and water-jet with related parts, and proceeded a basin test for verifying the developed system based on the test-bed.