• Title/Summary/Keyword: 용접플레이트

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A Study on the Fatigue Crack at Welded Joint for Steel Plate Girder Railway Bridge (강철도 플레이트거더교 용접이음부 피로균열의 평가에 관한 연구)

  • Park, Jin-Eun;Kyung, Kab-Soo;Lee, Sung-Jin;Jo, Yun-Jae
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2010.04a
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    • pp.306-309
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    • 2010
  • 강철도 플레이트거더교의 경우 일반적으로 레일의 폭보다 거더 사이의 폭이 넓기 때문에 거더에 편심이 작용하게 된다. 이러한 편심 영향으로 거더 내측 상부플랜지에 휨변형이 일어나게 되어, 상부플랜지와 수직보강재 용접이음부에 반복하중에 의한 피로균열이 발생되고 있는 것으로 보고되고 있다. 본 연구에서는 공용중인 강철도 플레이트거더교를 대상교량으로 하여 공용하중에 대한 구조해석을 실시하였다. 대상교량에 대한 현장계측을 기초로 구조모델링을 검증하였고, 검증된 구조모델링을 사용하여 열차하중 하에서의 상부플랜지와 수직보강재 용접연결부에서의 피로균열 보강방안에 대한 구조해석을 실시하였다. 또한 상부플랜지와 수직보강재 용접이음부 상세해석을 통하여 피로균열 발생위치를 확인하고 연결이음부의 적절한 보강방안을 제시하고자 한다.

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Test on the Structural Performance of the TOX Deck plate - Evaluation of Structural Safety during Construction Stage - (무용접 압접 데크플레이트의 구조성능에 관한 실험 - 시공단계에서의 구조안전성 평가 -)

  • Oh, Sang Hoon;Kim, Young Ju;Yoon, Myung Ho
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.701-709
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    • 2008
  • Owing to the decreased work term and the convenience of construction work in Korea, the steel deck plate system has been widely used in the construction field. Most of all, due to its good stiffness and economic consideration, the steel-wire-integrated deck plate system (or truss deck plate system) has become very popular in recent years. But although it has many advantages, the truss deck plate system has a critical defect: it gets rusty in the welding joints between the lattice steel wire and the deck plate, resulting in the cracking of such welding joints and water leakage. To address these problems, a new type of truss deck plate system, which need not be welded and does not rust, was proposed herein: the TOX deck plate system. In this study, tests were conducted on 15 specimens to evaluate the structural safety of the proposed deck plate system during the construction stage. The test parameters were as follows: the depth of the slab the length of the span the diameters of the top, bottom, and lattice steel wire and the material properties of the zinc-coated steel sheets. The test results show that the TOX deck plate system can guarantee structural safety owing to its deflection and strength.

An Experimental Study on Structural Performance of HRC Composite Beam according to types of Connection Plate with Stud Bolts (HRC 복합보의 연결플레이트 보강법에 따른 구조성능실험)

  • Lee, Soo-Kueon;Yang, Jae-Guen;Song, Chang-Seok;Jang, Eun-Young;Moon, Jun-Chul
    • Journal of Korean Society of Steel Construction
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    • v.23 no.3
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    • pp.377-384
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    • 2011
  • Recently, for the purpose of reducing work terms and improving performance for construction work, various methods in structure field were developed. This included the HRC system which is applicable to a typical structure (e.g., parking and office building). The HRC system introduced the Gerber Joint to raise structural efficiency and used connection plate to bolt HRC composite beam to H beam in the construction field. In this research, the experimental tests for six specimens, which were in the same field conditions, were conducted with several parameters such as the length and height of the connection plate and the number of stub bolts. The test result was compared with those made by current design codes for the deflection and strains of the main bar. Within the given load, the integration of concrete in beam and connection plate, welded with stud bolts, was verified.

Structural Performance Evaluation of End-plate Connections According to Constructional Quality in P.E.B System (P.E.B 시스템에서 시공상태에 따른 엔드플레이트 접합부의 구조성능평가)

  • Lee, Eun-Taik
    • Journal of Korean Society of Steel Construction
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    • v.24 no.4
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    • pp.461-468
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    • 2012
  • P.E.B (Pre-Engineering Building) system means an economical system, which designs and uses optimal section proportion of tapered members according to the magnitude of bending moment. However, it is hard to adjust the friction type bolted joint in the joint of tapered member in the P.E.B system. End-plate connection is mainly used in this system due to that difficulty. Because P.E.B system has end-plate vertical defacts by heat welding deformation, a gap between end-plates and rafter or rib can be observed. In this study, an examination of construction stability was throughly performed and analyzed by the investigation of permissible internal force of bolts in end-plate connections under the bending moment using the end-plate's initial connection-defect (gap).

Mechanism for Vertical Welding for a Combination of Circular and Linear Paths (수직 원호 용접을 위한 메커니즘 구현에 관한 연구)

  • Noh, Tae-Yang;Jang, Won-Tek;Kim, Jae-Kwon;Park, Jong-Yoen
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.11
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    • pp.1491-1497
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    • 2011
  • One of the primary concerns in the design of welding devices is how to reduce the distance error between the welding path and the torch, especially when the path has a combination of circular and linear parts. This study investigated a mechanism for reducing the tracking error in the tangent area of a circular and linear path. A portable welding device, called a carriage, has been designed for a specific welding path by considering the distance error deviation. This welding carriage for vertical cover plate welding consists of a rail, a welding torch and the carriage body itself.

Pull-out Behaviors of Headed Bars with Different Details of Head Plates (Head 플레이트 상세에 따른 Headed Bars의 인발거동에 관한 연구)

  • Park, Hyun-Gyoo;Yoon, Young-Soo;Ryoo, Young-Sup;Lee, Man-Seop
    • Journal of the Korean Society of Hazard Mitigation
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    • v.2 no.2 s.5
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    • pp.95-104
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    • 2002
  • This paper presents the pull-out failure mode on Headed Bars and prediction of tensile capacity, as governed by concrete cone failure. 17 different plate types, three different concrete strengths and three different welding types of specimens were simulated. Test variables are the reinforcing bar diameters connected to headed plate (e.g., 16mm, 19mm and 22mm), the head plate shapes (e.g., circular, square, rectangular), the dimensions of head plates (e.g., area and thickness), the types of welding scheme for connection of reinforcing bars and head plates (e.g., general welding and friction welding). Headed Bars were manufactured in different areas, which shape and thickness are based on ASTM 970-98. Calculation of Embedment length in concrete is based on CSA 23.3-94, and static tensile load was applied. Pullout capacities tested were compared to the values determined using current design methods such as ACI-349 and CCD method. If compare experiment results and existings, Headed bar expressed high strength and bigger breakdown radious than standard by wide plate area and anomaly reinforcing rod unlike anchor.

Experimental Study on Flexural Capacity of Column Base Plate Made of Cast Steel (주강제 노출형 철골주각부의 휨 성능에 관한 실험 연구)

  • Lee, Sung Ho;Park, Hyung Chul;Oh, Bo Hwan
    • Journal of Korean Society of Steel Construction
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    • v.17 no.1 s.74
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    • pp.93-102
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    • 2005
  • Manufacturing conventional column base plate requires much manpower and time. In this research, a new method for constructing column base plate is introduced to improve on conventional methods through the use ofcast steel that is available for adjusting base plate thickness and enlarging base plate stiffness. The main purposes include reducing welding work, enlarging base plate stiffness, and clarifying the stress flow. Also, construction convenience and improvement in quality can be expected. For developing this cast steel base plate, test specimens of conventional and cast steel base plates are made and tested to analyze strength and stiffness. Also, the efficiency for long-term use is checked by fatigue tests. From these comparative tests, cast steel base plates have the same strength and stiffness as conventional base plates.

A Study on the Productivity Analysis of Slab Construction Methods - Focused on Conventional Slab, Form Deckplate, Ferro Deckplate, and Kem Deckplate - (슬래브 공법간의 생산성 분석$\cdot$비교에 관한 연구 - 재래식 슬래브, 골형 데크플레이트, 철근트러스 데크플레이트, 그리고 내화구조용 뎨크플레이트를 중심으로 -)

  • Yoo Jin-Ho;Kim Young-Su
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • autumn
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    • pp.401-405
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    • 2001
  • The purpose of this study is to provide productivity analysis of conventional slab method productivity and deckplate methods in building construction. Productivity analysis was performed on the data in construction sites and a interview survey. The results of this study are as follow: 1. Kem deckplate is analyzed to the most economic in a view of the cost. 2. Kem deckplate is analyzed to the most economic and order Ferro deckplate, Form deckplate and conventional slab method in a view of the productivity. 3. Kem deckplate is analyzed to the superior slab method in a view of the quality. 4. Conventional slab method is investigated disaster of precipitation and Deckplate method is hazard of an eletric shock. Therefore, Kem deckplate method is analyzed to the superior productivity

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An Experimental Study for the Evaluation of the Structural Behavior Eco Deck Plate (Eco Deck Plate의 구조적 거동 평가를 위한 실험적 연구)

  • Lee, Jin-Eung;Lee, Yong-Jae;Lee, Soo-Kueon;Jung, Byung-Joo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.17 no.5
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    • pp.40-48
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    • 2013
  • Eco deck plate system is a construction method that deconstruction of galvanized steel sheets is possible by integrating steel-wire-integrated girders and the galvanized steel sheets with bolts. Therefore, compared with previous steel-wire-integrated deck plates which were joined by welding, the system is acknowledged as the construction method possible management and repair. This study conducted an experimental research by manufacturing total 24 full size specimens in a same condition for 12-shape specimens by two parts to evaluate structural behaviors of the eco deck plates. In the results after the test, permissible deflection for the construction load action was shown to be values under design values and satisfactory. The processing of lattice steel wires was presented to be structurally advantageous in being manufactured by cutting downward. Also, in case of a specimen that D13 as a steel wire was used, destruction occurred at the welding part of the bottom steel wire and the lattice steel wire, so improvement measures for the welding in factory manufacture are necessary.

Water pressure Test and analysis for Welding Thickness Decision of New Cold-formed Type Concrete Filled Tubular Square Column (조립각형 CFT 기둥의 용접크기 결정을 위한 수압실험 및 해석)

  • Lee, Seong-Hui;Kim, Sun Hee;Kim, Young Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.21 no.5
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    • pp.515-526
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    • 2009
  • There are three main production processes in the manufacture of concrete-filled square steel columns. The first process is known as the 'box-type process' or 'four-seam method,' wherein four beams are welded together at the seams. The second is the 'cold-forming process' or 'two-seam method,' wherein the seams of two channel beams are welded together. The third is the 'pressing process' or 'one-seam method,' wherein a circular column is pressed until it becomes a square column. In calculating the production cost for the making of a steel tube, it is very important to consider the welding process to be used and the desiredthickness of the steel tube, such as a square column that was developed under a new method, formed through the four-seam flare welding method at the center of the steel column width, following the L-shape formation. Certain tests were suggested in this study to evaluate the welding amount of concrete-filled square steel columns. With the parameters of the production method of a square steel column, the thickness of the steel square columns, and the welding amount, six specimens were produced. A structural test and finite-element analysis were conducted to assess the behavior of the steel column according to the water pressure inside the steel columns.