• 한국강구조학회 논문집
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• 제12권2호통권45호
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• pp.197-207
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• 2000

본 연구는 유한요소법을 이용해서 시간이력 열전도해석과 열탄성해석을 통해 필렛용접 이음부에서의 잔류응력분포를 측정하였다. 필렛용접은 1패스 용접이며, 경계조건으로는 표면유속조건과 온도에 의존하는 재료의 특성치를 고려하여 잔류응력을 평가하였다. 여기서, 용접입열양을 변수로 하였다. 그리고, 열탄성해석에 의해 잔류응력 평가할 때 중요한 문제로 언급되고 있는 cut-off 온도 설정에 대해 조사하였다. 또한, 시험체에서 구멍뚫기 방법에 의해 잔류응력분포를 측정하여 유한요소법에 의한 잔류응력분포와 비교하였다. 그 결과, 용접부에서는 재료의 항복강도 수준에 해당하는 인장잔류응력이 측정되었으며, 유한요소해석에 의한 수치해석 결과는 구멍뚫기 방법에 의한 측정치 및 다른 연구자의 측정치와 비교적 일치하는 것으로 나타났다. 그리고, Cut-off 온도는 재료의 항복강도가 나타나는 온도로 설정하는 것이 효과적임을 알 수 있었다.

• Journal of Welding and Joining
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• 제24권1호
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• pp.64-70
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• 2006

570MPa grade weldable steels were gas metal arc welded with various heat inputs and interpass temperatures using flux cored wires. Effects of heat input and interpass temperature on the strength and impact toughness of weld metal were investigated in terms of microstructural change, recovery of alloying elements, and the amount of reheated weld metal. Increase of heat input and interpass temperature resulted in decrease of weld metal strength. This is because of the small amount of acicular ferrite, large columnar size and low recovery of alloying elements such as manganese and silicon. In addition to the microstructural change, weld metal toughness was also influenced by the deposition sequence. It increased with an increase of the amount of reheated weld metal.

• Journal of Welding and Joining
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• 제34권4호
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• pp.55-61
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• 2016

During laser overlap welding of galvanized steel sheets, explosion of weld pool by the high pressure zinc vapor induces weld defects like porosity and blowhole. In this study, laser 2-pass welding was implemented to prevent the weld defects. Through the 1st pass welding, zinc layers on the faying surfaces were removed when proper heat input was applied. Excessive heat input could result in explosion even during the 1st pass welding and insufficient heat input could not remove enough region of zinc layer for the 2nd pass welding. Coating weights of $45g/m^2$ and $60g/m^2$ were considered and for both cases sound welds without weld defects could be achieved. In spite of 2-pass welding, softening of weld and heat affected zone was not observed and Zn coating was not diluted into the weld metal.

• 대한기계학회논문집A
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• 제41권4호
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• pp.307-312
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• 2017

레이저 클래딩은 아크 용접 및 용사와 같은 기존 클래딩 기술보다 우수한 장점을 가진다. 레이저 클래딩으로 형성한 클래드 층의 희석률은 낮으며 모재와의 결합력이 우수하고 결함이 거의 존재하지 않는다. 이러한 특징을 가진 레이저 클래딩을 실제 선박용 배기밸브에 적용하기에 위해 지난 제1보의 논문에서 조사한 공정변수에 따른 1 패스 클래드 층의 특성을 통해 넓은 면적에 클래딩 시 1 패스 클래드 층의 중첩이 필수적이라는 것을 알 수 있었다. 따라서 본 논문에서는 중첩률에 따른 멀티패스 클래드 층의 형상 차이를 비교하고 일정 중첩률 조건에서 EDS 및 EPMA를 통해 합금 성분 분포를 파악하였다. 실험결과, 중첩률이 증가할수록 클래드 층의 길이가 감소하고 높이가 증가하였으며 동일한 조건의 1 패스 클래드 층보다 높이가 상승하였다. 성분 분석을 통해 모재 희석이 많이 발생한 첫 번째 클래드 층에서 Fe이 높게 측정되었으나 나머지 영역에서는 희석이 감소하여 Co가 증가하고 Fe이 감소하였으며 균일한 성분 분포가 관찰되었다.

• Journal of Welding and Joining
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• 제17권5호
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• pp.47-54
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• 1999

It is well known that solidification cracking often occurs in welds of root pass for one-side welding under the conditions of high welding currents and speeds. In this study, the solidification in 590MPa class steel for pressure vessels SPPV490 was investigated by using flux-cored arc welding(FCAW) with 4 types of welding wires and welding conditions of 200∼280A and 2.8∼ 4.2mm/sec. In order to compared the result of cracking in SPPV490, 0.2%C steel for welded structure of SWS400 and 0.45%C steel for machine structural SM45C were also used as base metals. As the results, all the cracks formed in some welding conditions were observed near the center of weld bead. The solidification cracks were generally initiated near the upper surface of bead and propagated toward the inner part. The solidification cracking generally increased with welding current and welding speed in the same base metal and welding material. In cracking susceptibility, SPPV490 showed higher cracking susceptibility than SWS400 in all welding conditions and welding materials. It was considered that cracking susceptibility could not be evaluated with the hardness of weld metals. The cracking ratio increased with decreasing of a/b(a and b; the width of the upper surface and the back surface of the bead) as shape factor of bead. The cracking tendency with shape factor of bead was extended under the condition of higher welding currents.

• Journal of Welding and Joining
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• 제29권6호
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• pp.77-81
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• 2011

In most industry, manual GTAW welding is preferred for formation of stable back bead in root weld of butt joint. However, manual GTAW welding has low productivity as compared with GMAW, also it has unstable bead quality which depend on skilled workers. So it is necessary to develop process of root pass welding by using automation GMAW that have stable back bead formation and high productivity. In this paper, the design of U-groove with 3mm root face was applied to extend the tolerance of misalignment in condition of standard root gap 1.5mm. Consequently, for the formation of stable back bead in root pass of butt welding, in case of the narrow root gap(0.5mm) the large arc force was applied by increasing the current and voltage. In case of the large root gap(2.5mm), the small arc force was applied by decreasing the current and voltage. Considering the various root gap, the required deposited metal was controlled by welding speed only.