• 제목/요약/키워드: 용접잔류응력확대계수

검색결과 18건 처리시간 0.021초

A106 Gr B강 배관용접부의 잔류응력해석 및 피로균열성장특성 (Fatigue Crack Propagation Characteristics in HAZ of A106 Gr B Steel Pipe Weldments)

  • 김철한;배동호;김복기;조선영;홍정균;이범노
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 1999년도 특별강연 및 춘계학술발표대회 개요집
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    • pp.237-240
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    • 1999
  • In this study, residual stresses of the weldment were calculated by finite element analysis(FEA) and experiment. And, the crack closure behaviour and fatigue crack growth characteristics in field of residual stress of A106 Gr B steel pipe weldment were investigated under various stress ratio. Obtained results are as follows. I) $K_{op}$ was independent of $K_{max}$, and load ratio in fatigue crack growth. 2) In variation of load ratio, the scatter band of crack growth curve was reduced by half considering crack closure. and 3) Neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated' and Actual fatigue crack growth rate can be overestimated by $K_{res}$, in tensile residual stress field.

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다층용접배관 용접부에서 균열닫힘현상을 고려한 피로균열성장특성 평가 (Evaluation of Fatigue Crack Growth Characteristics Considering Crack Closure Phenomenon in Weldment of Multi-Pass Welded Pipe)

  • 김철한;조선영;배동호
    • 대한기계학회논문집A
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    • 제25권5호
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    • pp.797-804
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    • 2001
  • To obtain representative fatigue crack growth characteristic curve in residual stress field, fatigue crack growth test was carried out at various stress ratio and fatigue crack growth characteristic curve was represented using crack closure concept. Obtained results are as follows;K(sub)op/K(sub)max was independent of K(sub)max when R was lower than 0.5 and crack closure phenomenon was not observed when R is higher than 0.5. therefore neglecting crack closure behaviour, actual fatigue crack growth rate can be underestimated. Thus, considering crack closure phenomenon, fatigue crack growth characteristics curve of A 106 Gr B Steel weldment can be effectively estimated.

용접잔류응력장 중에서의 Aluminum-Alloy용접재료의 피로균열성장거동 연구 (A study on the fatigue crack growth behavior of aluminum alloy weldments in welding residual stress fields)

  • 최용식;정영석
    • Journal of Welding and Joining
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    • 제7권1호
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    • pp.28-35
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    • 1989
  • The fatigue crack growth behavior in GTA butt welded joints of Al-Alloy 5052-H38 was examined using Single Edge Notched(SEN) specimens. It is well known that welding residual stress has marked influence on fatigue crack growth rate in welded structure. In the general area of fatigue crack growth in the presence of residual stress, it is noted that the correction of stress intensity factor (K) to account for residual stress is important for the determination of both stress intensity factor range(.DELTA.K) and stress ratio(R) during a loading cycle. The crack growth rate(da/dN) in welded joints were correlated with the effective stress intensity factor range(.DELTA.Keff) which was estimated by superposition of the respective stress intensity factors for the residual stress field and for the applied stress. However, redistribution of residual stress occurs during crack growth and its effect is not negligible. In this study, fatigue crack growth characteristics of the welded joints were examined by using superposition of redistributed residual stress and discussed in comparison with the results of the initial welding residual stress superposition.

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스테인리스강 용접부의 잔류응력이 피로특성에 미치는 영향 (Effect of Residual Stress on Fatigue Characteristics at the Welds of Stainless Steel)

  • 권종완;양현태
    • 한국공작기계학회논문집
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    • 제10권5호
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    • pp.110-117
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    • 2001
  • In the weldments, the crack propagation rate is changed due to the residual stress. The crack propagation rate is high in the region with the residual stress. However it shows the same behavior with the base metal in the region that does not include the residual stress. The fatigue crack growth rate for the material with residual stresses can be predicted more precisely by using the effective stress ratio. The difference between experimental results and prediction results seems to be due to the redistribution of the residual stresses and microstructural change.

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피로균열이 진전할 때 용접잔류응력의 재분포와 그 영향 (Redistribution of Welding Residual Stress and its Effects on Fatigue Crack Propagation)

  • 이용복;조남익
    • Journal of Welding and Joining
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    • 제13권4호
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    • pp.155-162
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    • 1995
  • Redistribution of residual stress and its effects during fatigue crack propagates from tensile residual stress region in weldment are investigated. Tests are performed by using welded CCT specimens of structual rolling steel (SS400) and it makes fatigue crack propagate from tensile residual stress region. For this study tension-tension loading type is selected by external loading condition and magnetizing stress indicator is used correctly to measure redistribution of residual stress according to fatigue crack growth and number of loading cycles. From this result, it is proved that redistribution of residual stress is mainly consist of residual stress released by fatigue crack growth. When fatigue crack propagates from tensile residual stress region residual stress are redistributed and it makes fatigue crack growth rate largely increase. Fatigue crack growth rate is low in case of redistributed residual stress compare with initial distributed residual stress.

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원전 기기 용접 잔류응력 평가 연구 고찰 (Investigation on the Studies for Welding Residual Stresses in Nuclear Components)

  • 김종성
    • 한국압력기기공학회 논문집
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    • 제12권1호
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    • pp.30-40
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    • 2016
  • The paper investigates the previous studies about welding residual stresses in nuclear components. First, various residual stress measurement methods are reviewed in applicability. Second a finite element welding residual stress analysis technique, which was developed from the viewpoint of FFS (Fitness-For-Service) assessment, is explained. Third, characteristics of the welding residual stresses on J-groove welds and butt welds were presented via investigating the previous studies. Last, engineering formulae for residual stresses in the FFS assessment codes such as R6 and API 579/ASME FFS-1 Code is summarized.

2상계 스테인리스강 용접부의 피로크랙전파 특성 (III) (Fatigue Crack Propagation Characteristics of Duplex-Stainless Steel Weldment (III))

  • 이택순;권종완
    • 대한기계학회논문집
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    • 제13권5호
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    • pp.901-910
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    • 1989
  • 본 연구에서는 2상계 스테인리스강의 모재 및 용접부에 대하여 대기중의 피로시험과 인공해수중의 부식피로 시험을 모재부와 용접부의 .alpha.,.gamma.상의 상비율 변화에 따른 조직의 변화 및 용접잔유응력의 영향이 크랙전파에 미치는 영향을 검토하였다. 응력-스트레인의 히스테리스곡선에서 균열닫힘 거동을 실측하고 이들의 결과로 부터 유효응력확대계수와 균열전파속도와 관계를 정리하여 이들의 문제를 해석하였다.

용접잔류응력의 이완과 재분포 해석 및 실험적 검증 (Numerical Analysis and Experimental Verification of Relaxation and Redistribution of Welding Residual Stresses)

  • 송하철;조영천;장창두
    • 대한조선학회논문집
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    • 제41권6호
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    • pp.84-90
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    • 2004
  • For the precise assessment of the effect of welding residual stresses on structural strength and fatigue crack growth behavior, new FE analysis algorithms for the estimation of residual stress relaxation due to external load and redistribution due to fatigue crack propagation were proposed in this paper. Initial welding residual stress field was obtained by thermal elasto-plastic analysis considering temperature dependent material properties, and the amount of residual stress relaxation and redistribution were assessed by subsequent elasto-plastic analysis In the analysis of fatigue crack propagation, the applied SIF(Stress Intensity Factor) range was evaluated by $\frac{1}{4}$-point displacement extrapolation method, and the effect of welding residual stresses on crack propagation was considered by introducing the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

용접잔류응력장에서의 피로균열 성장거동에 관한 연구(I) (A Study on the Fatigue Crack Growth Behavior in Welding Residual Stress Field(I))

  • 최용식;김영진;우흥식
    • 한국안전학회지
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    • 제5권1호
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    • pp.19-29
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    • 1990
  • The objective of this paper is to investigate the effect of residual stresses on the $\Delta$K$\sub$th/ and fatigue crack growth behavior of butt weldments. For this purpose, transverse butt sutmerged arc welding was performed on SM50A steel plate and CT(compact tension) specimens which loading direction is perpendicular to weld bead were selected. Welding residual stresses distribution on the specimen was determined by hole drilling method. The case of crack located parallel to weld bead, the states of as weld and PWHT, $\Delta$K$\sub$th/ of specimens(HAZ, weld zone) was higher than that of the base metal probably because of the compressive residual stresses of crack tip. In low $\Delta$K region, it is estimated that the effects of residual stresses for da/dN are great. In region II, the da/dN of weldments in as weld state was lower than that of the base metal. Though da/dN of Weldments in PWHT state was similar to that of the base metal. The constant of power law, m in two states consisted with the base metal. Therefore , it is estimated that the value of m is not affected by residual stresses. Fatigue crack growth behavior of weldments consisted with the base metal considering the effective stress intensity factor range($\Delta$K$\sub$eff/) included the effect of initial residual stress(Kres). Thus, we can predict the fatigue crack growth behavior of weldment by knowing the distribution of initial residual stress at the crack tip.

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