• Title/Summary/Keyword: 용접부 설계

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Empirical Equations for Checking Validity of Access Hole Parameters for WUF-W Connections (WUF-W 접합부의 액세스 홀 형상변수 타당성 평가를 위한 경험식 제안)

  • Han, Sang Whan;Yoon, Yong;Kim, Y. Debbie
    • Journal of Korean Society of Steel Construction
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    • v.29 no.4
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    • pp.303-310
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    • 2017
  • The welded unreinforced flange-welded web(WUF-W) connection is an all-welded moment connection, which is qualified for special moment frame(SMF) connections. However, previous studies reported that some WUF-W connections did not meet the drift requirement specified for SMF connections and such unexpected connection performance was resulted from weld access hole geometry. The objective of this study is to determine the permissible ranges of major access hole parameters such as access hole slope and the length of flat portion that lead to the satisfactory performance of WUF-W connections using Nonlinear finite element analyses are conducted. This study also proposes simple empirical equations to check the validity of access hole parameters to be selected in design process.

Hot Spot Stress of Concrete-filled Circular Hollow Section N-joints Subjected to Axial Loads (축하중을 받는 콘크리트 충전 원형 강관 N형 이음부의 핫스폿 응력 특성)

  • Kim, In-Gyu;Chung, Chul-Hun;Kim, Young-Jin
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.30 no.2A
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    • pp.113-120
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    • 2010
  • The use of Concrete filled circular hollow steel section (CFCHS) members in bridge design is a relatively new concept. The most important part of the design and durability of such structures is the design and the construction of the joints. In the design of recently constructed steel-concrete composite bridges using CFCHS truss girders for the main load carrying structure, the fatigue verification of the tubular spatial truss joints was a main issue. Welded CFCHS joints are very sensitive to fatigue because the geometric discontinuities of the welds lead to a high stress concentration. New research done on the fatigue behaviour of such joints has focused on CFCHS N-joints, directly welded, with finite element analysis method. A commercial software, ABAQUS, is adopted to perform the finite element analysis on the N-joints. This paper is main focused on these topics, including hot spot stress.

Fatigue Characteristics according to the Shape of Cover Plate in Steel Plate Girders (강판형의 덮개판 형상에 따른 피로특성)

  • Jung, Young Hwa;Hong, Sung Wook;Kim, Ik Gyeom;Jung, Jin Suck
    • Journal of Korean Society of Steel Construction
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    • v.12 no.2 s.45
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    • pp.111-122
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    • 2000
  • In this study, A series of fatigue tests have been performed on the fillet welded joints of cover plates in steel plate girders in order to quantitatively assess the fatigue characteristics according to the shapes of cover plates. From the results of fatigue tests, it has been shown that the fatigue strengths were slightly different according to their shapes, but satisfied the fatigue design curves in Korea and other countries. Also, from the results of beachmark tests, it has been confirmed that the points of fatigue crack initiation were closely related to the shapes of weld bead toes, and fatigue cracks simultaneously initiated from several points in weld bead toes have been grown as semi-elliptical surface cracks, and these cracks have been coalesced each other, and grown as through thickness cracks, and finally reached to fracture. Besides, from the results of fracture mechanics approaches, stress gradient factors were the most dominant factors among crack correction factors obtained from the existing equations and finite element analysis, and the fatigue life on fillet welded joints of cover plates could be estimated using the relations between fatigue crack growth rate and stress intensity factor range obtained from finite element analysis.

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Application of Headed Bars with Small Head in Exterior Beam-Column Joints Subjected to Reversed Cyclic Loads (반복하중을 받는 외부 보-기둥 접합부에서 작은 헤드를 사용한 Headed Bar적용)

  • Ha, Sang-Su;Choi, Dong-Uk;Lee, Chang-Ho
    • Journal of the Korea Concrete Institute
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    • v.19 no.4
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    • pp.411-420
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    • 2007
  • The applicability of headed bars in exterior beam-column joints under reversed cyclic loading was investigated. A total of ten pullout tests were first performed to examine pullout behavior of headed bars subjected to monotonic and cyclic loading with test variables such as connection type between head and bar stem (weld or no weld), loading methods (monotonic or cyclic loading), and head shape (small or large circular head and square head). Two full-scale beam-column joint tests were then performed to compare the structural behavior of exterior beam-column joints constructed using two different reinforcement details: i.e. $90^{\circ}$ standard hooks and headed bars. Both joints were designed following the recommendations of ACI-ASCE Committee 352 for Type 2 performance: i.e. the connection is required to dissipate energy through reversals of deformation into inelastic range. The pullout test results revealed that welded head to the stem did not necessarily result in increased pullout strength when compared to non-welded head. Relatively large circular head resulted in higher peak load than smaller circular and square head. Both beam-column joints with conventional $90^{\circ}$ hooks and headed bars behaved similarly in terms of crack development, hysteresis curves, and peak strengths. The joint using the headed bars showed better overall structural performance in terms of ductility, deformation capacity, and energy dissipation. These experimental results demonstrate that the headed bars using relatively small head can be properly designed far use in external beam-column joint.

An Experimental Study on Failure Behavior of TP316 Stainless Steel Pipe with Local Wall Thinning and Cracking (국부 감육과 균열이 발생한 TP316 스테인리스강 배관의 파괴거동에 관한 실험적 연구)

  • Cheung, Jin Hwan;Kim, In Tae;Choi, Seock Jin;Choi, Hyung Suk;Kim, Hee Sung
    • Journal of Korean Society of Steel Construction
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    • v.24 no.6
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    • pp.647-657
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    • 2012
  • Although nuclear power plant piping system is designed conforming to design specifications, the piping systems are deteriorated with increase in service life. In this study, monotonic and cyclic loading tests were carried out on TP316 stainless steel pipe specimens, and the effect of local wall thinning and cracking on failure behavior was investigated. In the tests, 0%, 35% and 75% wall thinning and cracking of initial thickness were artificially introduced to inside elbow and straight pipe specimens, and internal pressures of 20MPa were applied to simulate real operation condition. From the test results, the effect of local wall thinning and cracking on failure mode, ultimate load, number of cycle and strain energy was presented, and maximum bending moment was compared with allowable bending moment calculated by ASME code.

Prediction of Fatigue Life for a 270,000 kl LNG Storage Tank According to Shape of Corner-protection Knuckle (너클 형상에 따른 LNG 저장탱크 코너프로텍션 피로수명 예측)

  • Lee, Seung Rim;Lee, Kyong Min;Kim, Han Sang
    • Journal of the Korean Institute of Gas
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    • v.18 no.2
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    • pp.69-72
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    • 2014
  • If LNG is leaked from 9% Ni steel inner tank by damage, LNG is retained by outer concrete tank. Then large tensile stress can be caused at cylindrical bottom of outer tank by temperature difference between outer and inner surface of outer tank. Therefore, in order to reduce the tensile stress is caused by temperature difference, corner-protection is installed with insulation and 9% Ni steel as a second barrier. In this paper, using finite element method, structural analysis was performed for rectangular and circular shape of knuckle and based on the results, fatigue life of welds of corner protection was predicted. As a consequence of structural analysis, safety factor of circular knuckle shows 33% bigger than rectangular one shows, and circular knuckle has 25% bigger fatigue life time than rectangle has. These results can be applied to life time assessment and design optimization in the future.

Block Shear Behavior of Cold-Formed Duplex Stainless Steel (STS329FLD) Welded Connection with Base Metal Fracture (냉간성형 듀플렉스계 스테인리스강(STS329FLD) 용접접합부 모재 블록전단파단 거동)

  • Hwang, BoKyung;Kim, TaeSoo
    • Journal of the Architectural Institute of Korea Structure & Construction
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    • v.35 no.4
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    • pp.157-165
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    • 2019
  • Recently, lean duplex stainless steel, STS329FLD with less nickel (reduced to 0.5~1.5%) has been developed as a substitute of austenitic stainless steel (8%~10.5% nickel in STS304) and included in Korean standards (KS). This paper investigates the block shear behavior of cold-formed duplex stainless steel (STS329FLD, nominal plate thickness of 1.5mm) fillet-welded connection with base metal fracture. Main variables are weld lengths in the longitudinal and the transverse directions of applied force ranged from 20mm to 50mm. As a result, specimens failed by typical block shear facture (the combination of gross section tensile fracture and shear fracture or shear yielding) and ultimate strength of the specimens got higher with the increase of weld length. Block shear fracture strengths predicted by current design specifications (KBC2016/AISC2016 and EC3) and existing proposed equations for welded connections by Topkaya, Oosterhof & Driver and Lee et al. were compared with test strengths. KBC2016/AISC2016 and EC3 design specifications underestimated block shear strength of STS329FLD welded connections by on average 24%, 29%, respectively and Oosterhof & Driver, Topkaya and Lee et al's equations overestimated the ultimate strength of the welded connection by the range of 3% to 44%.

Design Enhancement of CANDU S/F Storage Basket (CANDU 사용후핵연료 저장바스켓 설계 개선안 도출)

  • Choi, Woo-Seok;Seo, Ki-Seog;Park, Wan-Gyu
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.10 no.2
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    • pp.105-115
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    • 2012
  • Necessity of demonstration test to evaluate the structural integrity of a basket for accident conditions arose during license approval procedure for the WSPP's dry storage facility named MACSTOR/KN-400. A drop test facility for demonstration was constructed in KAERI site and demonstration tests for basket drop were conducted. As the upper welding region of a loaded basket was collided with a dropped basket during the drop test, the welding in this region was fractured and leakage happened after the drop test. The enhancement of basket design was needed since the existing basket design was not able to satisfy the performance requirement. The directions for design modification were determined and six enhanced designs were derived based on these directions. Structural analyses and specimen tests for each enhanced design were conducted. By evaluating structural analysis results and test results, one among six enhanced designs was decided as a final design for revision. The final design was the one to reduce the height of central post of a basket and to decrease the impact velocity with a dropped basket. Test basket models were fabricated with accordance with the final enhanced design. Additional demonstration test was performed for this test model and all the performance requirements were satisfied.

Development of Thermocouple Sensor for Thermal Boundary Layer Measurement (온도 경계층 측정용 열전대 센서 개발)

  • Seo, Jongbeom;Han, S.
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.38 no.12
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    • pp.983-990
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    • 2014
  • This research focused on designing an appropriate thermocouple sensor for a thermal boundary layer with a large temperature gradient. It was designed to minimize the conduction error from a constant temperature wall in a boundary layer. A $79.9-{\mu}m$ thermocouple was chosen, and a five-axis device jig was developed to fabricate a butt-welded thermocouple, which is different from arc-welded junction thermocouples. This was used to minimize the size of the thermocouple junction. In addition to fabricating butt-welded thermocouples, a thorough calibration was conducted to decrease the internal error of a multimeter to ensure that the data from the butt-welded and regular thermocouples were almost the same. Based on this method, a butt-welded thermocouple with a small junction was found to be suitable for measuring the temperature in a thermal boundary layer with very large thermal gradients. Using this thermal boundary layer probe, the thermal boundary layers in a turbine cascade were measured, and the Nusselt numbers were obtained for the turbine endwall.

A Study on the Behavior of stress path subject to the gap size of metal touch connection (메탈터치 이음부의 틈의 크기에 따른 응력전달 거동에 대한 연구)

  • Hong, Kappyo;Kim, Seok Koo
    • Journal of Korean Society of Steel Construction
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    • v.16 no.5 s.72
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    • pp.599-607
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    • 2004
  • As buildings become more high-rise and lightweight in recent years, steel has been utilized more frequently. Based on the American AISC standard, all axial loads could be carried through a bearing load in a column splice, but according to Korean codes, the bearing load has constrained the stress that could be carried by only 25% of all axial loads. Thus, new column splice methods that use metal touch have been examined. In this study, the stress path mechanism, as an intermediation parameter in the gap's magnitude, must be determined. Similarly, the behavioral aspect of the metal touch connection must be sought after comparing and analyzing the results of the test.