• Journal of Korean Society of Steel Construction
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• v.24 no.1
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• pp.101-108
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• 2012

The orthotropic steel deck bridge made by using relatively thin steel plate, and structural members such as transverse and longitudinal ribs, cross beam, etc. in the bridge are fabricated with complex shape by welding. Therefore, the possibility occurring deformation and defects by welding is very high, and stress states in the welded connection parts are very complex. Also, the fatigue cracks in orthotropic steel deck bridge are happening fromthe welded connection parts of secondary member than main member. However, stress evaluation for main members is mainly carried out in the design process of the bridge, detailed stress evaluation and characteristic analysis is not almost reviewed in the structural details which fatigue crack occurred. For the orthotropic steel deck bridge with open ribs which has been serviced for 29 years, in this study, the cause of fatigue crack is investigated and the fatigue safety of the bridge is examined based on fieldmeasurement by the loading test and real traffic condition. Also, structural analyses using gridmodel and detailed analysis model were carried out for the welded connection parts of longitudinal rib and diaphramthat fatigue crack occurred. Additionally, the behavior characteristics due to running vehicles were investigated by using influence area analysis for these structural details, and the occurrence causes of fatigue crack in the target bridge were clarified.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.35 no.10
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• pp.1179-1185
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• 2011

Cold and hot-rolled carbon steel sheets are commonly used in railroad cars or commercial vehicles such as the automobile. The sheets used in these applications are mainly fabricated by spot welding, which is a type of electric resistance welding. However, the fatigue strength of a spot-welded joint is lower than that of the base metal because of high stress concentration at the nugget edge of the spot-welded part. In particular, the fatigue strength of the joint is influenced by not only geometrical and mechanical factors but also the welding conditions for the spot-welded joint. Therefore, there is a need for establishing a reasonable criterion for a long-life design for spot-welded structures. In this thesis, ${\Delta}P-N_f$ relation curves have been used to determine a long-life fatigue-design criterion for thin-sheet structures. However, as these curves vary under the influence of welding conditions, mechanical conditions, geometrical factors, etc. It is very difficult to systematically determine a fatigue-design criterion on the basis of these curves. Therefore, in order to eliminate such problems, the welding residual stresses generated during welding and the stress distributions around the weld generated by external forces were numerically and experimentally analyzed on the basis of the results, reassessed fatigue strength of gas welded joints.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2012.05a
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• pp.451-453
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• 2012

Conceptual design and manufacturing scheme of a gas generator for 7 tonf class rocket engine were described. The combustion chamber pressure, O/F ratio, and total flow rate were decided to be 6 MPa, 0.321, and 1 kg/s respectively in consequence of the engine system design. Based on the parameters conceptual design of the gas generator was carried out and its outer dimension was about ${\Phi}100{\times}250mm$. Most parts of the gas generator to be jointed together by brazing or TIG welding and, if possible, the strength and leakproof tests are to be conducted in every step for checking the welding section.

• Journal of Korean Society of Steel Construction
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• v.14 no.2
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• pp.311-318
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• 2002

This paper described the ultimate strength and deformation limit of welded T-joints in cold-formed square hollow sections. Previous studies showed that the strength of a T-joint still increases with increasing deformations at a ratio of branch width to chord width (${\beta}$) of below 0.8. Therefore, the strength at a certain deformation (chord flange indentation) limit can be regarded as the ultimate strength of a T-joint. The chord flange failure modes were investigated for the ratio of branch width to chord width (${\beta}$) and the ratio of chord width to chord web thickness (B/T). Experimental results including tests done by Kato proposed a deformation limit of 3%B for $16.7{\leq}B/T{\leq}41.6$ and $0.27{\leq}{\beta}{\leq}0.8$. The strength formula of CIDECT and other researchers were compared with the test results. Finally, the strength formula based on yield-line theory was proposed.

• Journal of Korean Society of Steel Construction
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• v.24 no.4
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• pp.461-468
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• 2012

P.E.B (Pre-Engineering Building) system means an economical system, which designs and uses optimal section proportion of tapered members according to the magnitude of bending moment. However, it is hard to adjust the friction type bolted joint in the joint of tapered member in the P.E.B system. End-plate connection is mainly used in this system due to that difficulty. Because P.E.B system has end-plate vertical defacts by heat welding deformation, a gap between end-plates and rafter or rib can be observed. In this study, an examination of construction stability was throughly performed and analyzed by the investigation of permissible internal force of bolts in end-plate connections under the bending moment using the end-plate's initial connection-defect (gap).

• Journal of Advanced Marine Engineering and Technology
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• v.37 no.5
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• pp.461-466
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• 2013

This paper examines the characteristics of butt welding joint shrinkage for shipbuilding and marine structures main plate. The shrinkage strain of butt welding joint which is caused by the process of heat input and cooling, results in the difference between dimensions of the actual parent metal and the dimensions of design. This, in turn, leads to poor quality in the production of ship blocks and reworking through period of correction brings about impediment on improvement of productivity. Through experiments on butt welding joint's shrinkage strain on large structures main plate, the deformation of welding residual stress in the form of I, Y, V was obtained. In addition, the results of experiments indicate that there is limited range of shrinkage in the range of 1 ~ 2 mm in 11t ~ 21.5t thickness and the effect of heat transfer of weld appears to be limited within 1000mm based on one side of seam line so there was limited impact of weight of parent metal on the shrinkage. Finally, it has been learned that Shrinkage margin needs to be applied differently based on groove phenomenon in the design phase in order to minimize shrinkage.

• Journal of the Society of Naval Architects of Korea
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• v.37 no.2
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• pp.118-126
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• 2000

TMCP steel has been widely used to construct ships and offshore structures. When it comes to ship and offshore structures, corrosion fatigue damages caused by sea water and fatigue occurred by wave-induced forces usually go on occurring simultaneously. So the fatigue life in corrosion environment is decreased markedly in comparison with that in air. The fatigue crack in corrosion easily initiates on welded joints of structure like as the fatigue crack in air. Therefore it is very important to study the fatigue properties of those of their welded joints as well as steel plates. In this study, rotary bending fatigue tests have been performed to investigate fatigue crack initiation and behavior of fatigue crack growth on CO2 gas weld HAZ of TMCP steel. The fatigue test used the specimens with various stress concentration factors in air and 3% NaCl solution

• Journal of the Korean Society for Nondestructive Testing
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• v.32 no.2
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• pp.185-191
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• 2012

Typically, a wedge is involved to generate effectively high inspection angle in pipe weld inspection using phased array ultrasonic technique. But the usage of this wedge for weld or access limited area can cause coverage limitation for the examination volume because of the wedge front length. Therefore, the shear wave phased array probe which can generate high inspection angle without wedge is essentially necessary. In this paper, the shear wave phased array ultrasonic probe which can generate high inspection angle designed by modeling and manufactured from the modelling result. And this shear wave probe tested whether it can detect and sizing for EDM test block that contains various depth. As results, the experimental results show that the designed shear wave phased array probe can detect and size with reliable accuracy. Therefore if this phased array probe apply in field inspection, it is expected that it show more reliable inspection result for plant structure having access limitation.

• Journal of Advanced Marine Engineering and Technology
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• v.21 no.5
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• pp.542-548
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• 1997

In this study an evaluation method of fatigue strength of membrane type LNG tank is presented with FEM analysis and experimental approach of seam and raised edge welds. The study contains the following : l)FEM analysis of test specimens 2)Fatigue tests of seam and raised edge welds 3)Estimation of cumulative damage factor of the welds on the basis of safe life design concept complying with the rules of classification society 4)Review of the effect of mean stress on the fatigue strength 5)Modelling of fatigue life of the welds which is changeable by weld heights With the results obtained in this study, a model ${\Delta}{\delta}/h^2=0.13553\;{N_{f}}^{-0.3151}$ for seam and raised edge welds having a given weld height is proposed to be useful for designers and inspectors.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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• 2008.10a
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• pp.520-523
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• 2008

As a result of the recent development of the electro-information industry, the hardware of an automated ultrasonic testing system is getting lighter and diversified image processing techniques are applied to its software so that the possible precise totaling and detecting of the flaws are studied. This study proposes an automated ultrasonic testing system of the pipe in order to organize the optimized system, and also describes the data flow and general composition of the software for the design of the system.