• Title/Summary/Keyword: 용접배관

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A Study on the Development of the Repair Standards for Underground Pipelines Carrying Natural Gas (도시가스 매설배관 보수기준 개발에 관한 연구)

  • Ryou, Young-Don;Lee, Jin-Han;Jo, Young-Do
    • Journal of the Korean Institute of Gas
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    • v.20 no.4
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    • pp.33-43
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    • 2016
  • Grinding, weld deposition, type A sleeve, type B sleeve, composite sleeve, hot tapping and clamp are used as the method to repair the buried pipelines in the United States, UK and Europe. In the event of defect to the pipeline, they have repaired the pipeline through the fitness-for-service assessments. In addition, they have guidelines for the possible repair methods to apply to each type of damage, which is occurred due to the 3rd party construction or corrosion. According to the KGS FS551, Safety Validation in Detail including ECDA(External Corrosion Direct Assessment) as one method of integrity management should be carried out for the old pipeline which supply natural gas as the middle pressure in Korea. Where a defect on the pipelines is found, on the result of Safety Validation in Detail, the pipelines should be repaired or replaced by new piping. However, there are no guidelines or regulations regarding the repair and reinforcement of pipeline, so that, cutting the damaged pipeline and replacing it as a segment of new pipe is the only way in Korea until now. We have suggested pipeline repair methods including type A, B sleeve, composite sleeve, after the survey of foreign repair method and standards including the method of United States and the United Kingdom, and after analysis of the results on pipeline repair test including type A, type B sleeve and composite sleeve.

Development of Ultrasonic Testing System for Piping Welds (배관 용접부 초음파검사 시스템 개발)

  • Choi, Sung-Nam;Kim, Hyung-Nam;Yoo, Hyun-Ju;Cho, Hyun-Jun;Hwang, Won-Gul
    • Journal of the Korean Society for Nondestructive Testing
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    • v.28 no.4
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    • pp.331-338
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    • 2008
  • Ultrasonic testing for welds is widely used to ensure the integrity of facilities in NPPs. Automated ultrasonic testing(AUT) is more consistent than the manual ultrasonic testing(MUT). It can scan welded parts, examines the scanned images, and saves the results as data files. AUT in NPPs is making use of commercial systems, and there has been some difficulties in calibration of the system. An AUT system is developed. It comprises of pulser/receiver, scanner and a control program(SonicWizard). The performance demonstration for piping welds in NPPs and the piping wall thickness measurement on site were conducted to verify this system. The test results of the ultrasonic testing system developed is satisfactory and effective.

Design and Implementation of Flaw Image processing System for Automated Ultrasonic Testing System (자동 초음파 검사를 위한 결함 영상 처리 시스템의 설계 및 구현)

  • Kim, Han-Jong;Park, Jong-Hoon;Kim, Chul-Won
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.1
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    • pp.225-232
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    • 2010
  • In this study, an automated ultrasonic testing system and post signal and image processing techniques are developed in order to construct ultrasonic flaw images in weldments. Image processing algorithms are built into the flaw image processing system for the automated ultrasonic testing system. The developed signal and image analysis algorithms addressed in this study include an A-Scan data compression algorithm, ultrasonic image amplification algorithm and B-scan flaw image correction algorithm(SAFT). This flaw image processing system for the automated ultrasonic testing system can be applied to various inspection fields.

Evaluation of Weld Defects in Stainless Steel 316L Pipe Using Guided Wave (스테인레스 316L강의 배관용접결함에 대한 유도초음파 특성 평가)

  • Lee, Jin-Kyung;Lee, Joon-Hyun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.35 no.1
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    • pp.46-51
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    • 2015
  • Stainless steel is a popular structural materials for liquid-hydrogen storage containers and piping components for transporting high-temperature fluids because of its superior material properties such as high strength and high corrosion resistance at elevated temperatures. In general, tungsten inert gas (TIG) arc welding is used for bonding stainless steel. However, it is often reported that the thermal fatigue cracks or initial defects in stainless steel after welding decreases the reliability of the material. The objective of this paper is to clarify the characteristics of ultrasonic guided wave propagation in relation to a change in the initial crack length in the welding zone of stainless steel. For this purpose, three specimens with different artificial defects of 5 mm, 10 mm, and 20 mm in stainless steel welds were prepared. By considering the thickness of s stainless steel pipe, special attention was given to both the L(0,1) mode and L(0,2) mode in this study. It was clearly found that the L(0,2) mode was more sensitive to defects than the L(0,1) mode. Based on the results of the L(0,1) and L(0,2) mode analyses, the magnitude ratio of the two modes was more effective than studying each mode when evaluating defects near the welded zone of stainless steel because of its linear relationship with the length of the artificial defect.

Development of Automated Ultrasonic Testing Program for Piping Holdings (배관 용접부 자동 초음파검사 프로그램 개발)

  • Choe, Seong-Nam;Yu, Hyeon-Ju;Kim, Hyeong-Nam;Hwang, Won-Geol
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.283-285
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    • 2006
  • Non Destructive Examination for welds is one of the most important processes to ensure the integrity of facilities of Nuclear power plants. An automated ultrasonic testing program is developed for welding inspection. A test block with side EDM notch is inspected with this program. This paper shows that the developed automated ultrasonic testing program is quite effective.

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A Study on the Evaluation of Welding Residual Stress of Pipeline in Power Plants by Indentation Methods (연속압입시험법에 의한 발전용 배관 용접부의 잔류응력 평가)

  • 이상국;길두송
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.212-214
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    • 2004
  • It is widely recognized that the residual stress of weldment affects steel construction and causes fracture initiation of welded structures. It is necessary to know since the power plants adopt a variety of welding processes distribution and magnitude of residual stresses. Therefore the purpose of present study is to investigate the validity of the indentation method to measure residual stresses of steel plates by residual stresses measured form the specimens of hot reheater pipes, cold reheater pipes and feed water lines used in power plants.

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The creep rupture properties on welded joints of Cr-W pipe steels for boiler in advanced thermal power plant (석탄화력발전소 보일러 배관용 Cr-W계 강 용접부의 크리프 파단특성)

  • 이연수;유석현;공병욱;이경운;김정태
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.149-151
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    • 2004
  • 고효율, 대용량의 친환경적이며 경제적인 발전소건설을 위해 초초임계압(USC: Ultra Super Critical) 석탄화력발전소의 건설이 세계적인 추세이다. 이러한 USC발전소는 효율향상을 위해 증기온도와 압력의 상승, 경제적 운용을 위해 부하변동운전 적용확대가 필수적이다. (중략)

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Weld inspection platform of thermal pwower plant water wall (화력발전소 냉수벽 용접부 검사 플랫폼)

  • Lim, Sun;Nam, Mun Ho
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.1333-1334
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    • 2015
  • 화력발전소 보일러 배관은 복합한 형상과 다양한 형태로 용접되어 발전소 외관을 감싸고 있다. 발전소 운전에 필수적인 부분을 차지하기 때문에 주기적으로 발전소 점검기간에 모든 용접부위를 검사하여 품질 이상 부분에 대해서는 교체 작업 및 보수 작업을 수행해야한다. 지금까지는 작업자를 통한 검사이다보니 부정확성과 반복 결과가 유지되지 않았다. 본 논문에서는 디지털 방사선 투과 검사모듈을 장착한 자동화 검사 플랫폼을 제안한다.

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