• Title/Summary/Keyword: 용접강관

Search Result 141, Processing Time 0.023 seconds

Surface Properties of Electrolytic-Polished 316L Stainless Steel Welding Tube for Semi-Conductor Fab. - As the Relation of Electrolysis Conditions with Surface Characteristics - (반도체 제조 설비용 전해 연마된 STS316L 용접강관의 표면 성질 - 전해 조건과 표면 성상의 관계를 중심으로 -)

  • Kim, Ki-Ho;Cho, Bo-Yeon
    • Journal of the Korean institute of surface engineering
    • /
    • v.41 no.1
    • /
    • pp.38-42
    • /
    • 2008
  • 316L stainless steel welding tube was electrolytically polished and the inner surface characteristics of the tube were tested. Electro-polishing variables such as current, voltage, concentration of electrolyte and electropolishing time were changed to seek for optimum condition. These makes a optimum conditions for the electro-polishing as 4000 A, 9 V, 1.7 specific gravity of electrolyte, and 30 minute of electro-polishing time. It makes the surface roughness as Ra < $0.25{\mu}m$. XPS test resulted as the ratio of CrO/FeO equals or more to 3/1. AES test resulted as the thickness of CrO film of $38{\AA}$. DTA test resulted as the tube did not react with $N_2,\;H_2\;and\;O_2$ gas below 1073K. As summarize above results, the electro- polished 316L stainless steel welding tube satisfied the conditions to apply as a pipeline for semi- conductor production facility and clean room.

A Study on the Development of Electric Resistance Welding of DP780 Grade Steel for Hydroforming Tube (하이드로포밍용 DP780MPa급 강판의 전기저항용접 강관 개발에 관한 연구)

  • Park, Sungpill;Kwon, Yongjai
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.23 no.3
    • /
    • pp.279-286
    • /
    • 2015
  • To achieve lightweight design, research & development of various lightweighting technologies such as hydroforming are underway worldwide. In the case of hydroforming, application of ultra high strength steel is essential for weight reduction of the car. However, considering common high-strength carbon steel, it is not suitable to the actual hydroformed parts since the lack of formability. DP steel offers an outstanding combination of strength and formability as a result of their microstructure. DP steel has high strength and good formability but it's difficult to secure stable quality of welding section because of softening of weld section and chemical composition. Therefore, most of companies use LASER welding when making high strength tube. Electric resistance welding is excellent production method for steel tube manufacturing considering the productivity. Optimum electric resistance welding technology is needed to be developed for application of high strength hydroformed parts using DP steel. This study is comprehensive research & development from electric resistance welding to actual formabililty evaluation.

Effect of Heat Input on Girth Welds Properties of High Strain Steel Pipe (입열량이 고변형률 강관 원주 용접부 특성에 미치는 영향)

  • Lee, Jin-Woo;Song, Woo-Hyun;Seo, Dong-Han;Lee, Jong-Sub
    • Journal of Welding and Joining
    • /
    • v.27 no.6
    • /
    • pp.25-30
    • /
    • 2009
  • SBD (Strain-based design) of pipe lines have gained world-wide attention in recent years. The present research aims to evaluate the fracture characteristics of API (America Petroleum Institute) SBD X100 girth weldment that typically applied for cold climate and deep water offshore, with the focus on the influence of heat input changing with 6kJ/cm and 10kJ/cm from GMAW (Gas Metal Arc Welding). At a low heat input at 6kJ/cm, the weld metal had Multi-phase matrix (Acicular ferrite + Banite + Martensite) that could fill up both fracture toughness and strength as reported previously. Also, the weld metal exhibited 859MPa YS (Yield strength), 108J impact toughness at $-40^{\circ}C$ and 0.52mm CTOD (Crack Tip Open Displacement) at $-10^{\circ}C$. These results can be satisfied with the requirement of API SBD X100 girth weldment and Alaska pipe line project.

Optimization of GTAW Parameters for Horizontal Welding of a STS316L Pipe (STS316L 강관의 수평자세 용접을 위한 GTAW 용접조건의 최적화)

  • Lee, Hyoung-Keun;Bang, Kyoung-Sik
    • Journal of Welding and Joining
    • /
    • v.33 no.5
    • /
    • pp.47-52
    • /
    • 2015
  • In this study, it was tried to analyze the effects of welding parameters on the weld penetration and aspect ratio when a STS316L pipe was welded in a horizontal position by GTAW. Experiments were systematically designed using a L18 orthogonal array, and the effects of welding parameters were statistically analyzed by ANOVA(Analysis of Variance). The shielding gas type has the largest effect on both the penetration and aspect ratio. The welding current type and shielding gas flow rate have a little effect on the penetration, whereas the electrode tip angle has a little effect on the aspect ratio. When welded at a selected welding condition, which is composed of He shielding gas, pulse current of 300/45 A, electrode tip angle of 90o, and shielding gas flow rate of 30 l/min, the estimated interval at least 95 % confidence was $1.99{\pm}0.18mm$ for the penetration and $0.31{\pm}0.04$ for the aspect ratio. From the confirmation experiments, the average penetration and aspect ratio were well agreed with the estimation as 1.96 mm and 0.30, respectively. Additionally, the effects of the welding speed and welding current on the penetration and aspect ratio were experimented and analyzed by linear regression. The penetration was linearly increased with the decrease of the welding speed and with the increase of the welding current, but the aspect ratio showed a tendency to a little decrease with the increase of both the welding speed and current.

Structural Performance of High-Strength Concrete-Filled Steel Tube Steel Columns using Different Strength Steels (이종강종을 사용한 고강도 CFT 합성부재의 구조성능)

  • Choi, In Rak;Chung, Kyung Soo;Kim, Jin Ho;Hong, Geon Ho
    • Journal of Korean Society of Steel Construction
    • /
    • v.24 no.6
    • /
    • pp.711-723
    • /
    • 2012
  • Structural tests were performed to investigate the structural performance of concrete-filled steel tube column using different strength steels in their flange and web with high-strength steel HSA800 and mild steel SM490, respectively. The test parameters included the strength of column flange and infill concrete, and effect of concrete infill. Connection between different grade steels were welded using the electrode appropriate for mild steel and verified its performance. To evaluate the behavior of test specimens, eccentric loading tests were performed and the results were compared with the prediction by current design codes. Axial load and moment carrying capacity of test specimens increased with the yield strength of compression flange and weld fracture occurred after the specimen shows full strength. The prediction result for axial load-bending moment relationship and effective flexural stiffness gave good agreement with the test result.

Mechanical Properties of High Stiffness Shear Connector (고강성 스터드볼트의 역학적 특성에 관한 연구)

  • Eom, Chul-Hwan
    • Journal of the Computational Structural Engineering Institute of Korea
    • /
    • v.28 no.5
    • /
    • pp.491-496
    • /
    • 2015
  • The headed studs used extensively for steel-composite construction are specified as SS400 in the current Korean Standard specification considering the welding condition. And the corresponding equation for the shear force calculation is limited for the use of compression strength of concrete below $300kgf/cm^2$. However, it is expected that the high strengthening and precasting of both steel and concrete due to the necessity of shear connector or other connecting material for the combination of steel and concrete. Therefore, the experimental results obtained during the development process of high strength stud for the connection of high strength concrete and the steel member are reported in this paper. Also the effectiveness of newly developed shear connector using pipe(pipe stud) to increase the stiffness of a stud is verified by comparing both the stiffness and the strength with common stud bolt through the welding ability, mechanical characteristics and experimental investigation.

Crash Performance Evaluation of Hydro-formed Automotive DP-Steel Tube Considering Welding Heat Effects (용접부의 영향을 고려한 하이드로포밍된 자동차용 DP강관의 충돌 특성 평가)

  • Chung, K.H.;Kwon, H.S.;Park, S.H.;Ro, D.S.;Chung, K.
    • Transactions of Materials Processing
    • /
    • v.15 no.8 s.89
    • /
    • pp.568-573
    • /
    • 2006
  • In order to numerically evaluate automotive hydro-formed DP-steel tubes on crash performance considering welding heat effects, the finite element simulations of crash behavior were performed for hydro-formed tubes with and without heat treatment effects. This work involves the mechanical characterization of the base material and the HAG-welded zone as well as finite element simulations of the crash test of hydro-formed tubes with welded brackets and hydro-forming of tubes. The welding heat effects on the crash performance are evaluated in efforts to improve the process optimization procedure of the engine cradle in the design stage. In particular, FEM simulations on indentations have been performed and experimentally verified for material properties of weld zone and heat affected zone.

An Experimental Study on the Behavior of Square Hollow Steel Section T-joints to be fillet-welded without Reinforcement (무보강 모살용접 각형강관 T형 접합부의 거동에 관한 실험적연구( II ))

  • Bae, Kyu-Woong;Moon, Tae-Sup
    • Journal of Korean Society of Steel Construction
    • /
    • v.8 no.3 s.28
    • /
    • pp.35-45
    • /
    • 1996
  • The purpose of this paper is to investigate experimentally the strength and deformation of T-joints to improve the structural behavior of truss connection consisted in square hollow steel section. There are two-types to be changed in T-joint shape. One type is TP-series that a brace member is rotated to 45 degree, another type is TR-series that a chord member is rotated to 45 degree. The most important results obtained from the 2nd experiment on the T-joints is as follow; The yielding strength and initial stiffness of TP-series increase more than a current type(TS-series) in $0.6{\leq}{\beta}(d/D){\leq}0.7(0.85{\leq}{\beta}$'$(={\sqrt2}{\cdot}{\beta}){\leq}1.0)$.

  • PDF

An Experimental Study of Improving Fire Performance with Steel-fibers for Internally Anchored Square Composite Columns (내화성능 개선을 위한 강섬유 보강 내부 앵커형 각형강관 합성기둥의 실험연구)

  • Kim, Sun Hee;Yom, Kong Soo;Kim, Yong Hwan;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
    • /
    • v.26 no.6
    • /
    • pp.499-509
    • /
    • 2014
  • This study focuses on mixing steel fiber in the concrete to improve the ductility and toughness of the columns. The purpose of the study is to evaluate the load capacity and deformation capacity associated with the amount of steel fiber and loading condition and to analyze the interplay between the steel fiber reinforced concrete and the welding built-up square tube in terms of structure and fire resistance performance. Reinforcement of concrete with steel fiber(Vf=0.375%), when cross-section shape and boundary condition (load ratio) remained unchanged, improved fire resistance performance by 1.1~1.3 times. It is deemed that the area resisting thermal load increased and fire resistance performance was improved since the concrete reinforced with steel fiber restrained cracking. In addition, the fact that the cross-sections of the concrete were barely damaged indicates that load share capacity was greatly improved.

Ultimate Strength of Fillet-welded T-joints in Cold-formed Square Hollow Sections-chord web failure mode (냉간성형 각형강관 모살용접 T형 접합부의 최대내력(II)-주관웨브 파괴모드-)

  • Bae, Kyu Woong;Park, Keum Sung;Kang, Chang Hoon;Moon, Tae Sup
    • Journal of Korean Society of Steel Construction
    • /
    • v.14 no.3
    • /
    • pp.403-411
    • /
    • 2002
  • This paper described the ultimate strength and deformation limit of welded T-joints in cold-formed square hollow sections. Previous studies showed that the T-joint has an obvious peak load. with the failure mode of chord-web buckling at a ratio of branch width to chord width ($\beta$) of above 0.8. Similar to a T-joint with chord-flange failure mode, the strength at a certain deformation limit can be regarded as the ultimate strength of a T-joint Based on the experimental results including tests done by Kato and Zhao, the deformation limit was proposed as 3%B for $10.7{\leq}2{\gamma}(B/T){\leq}42.3$ and $0.8{\leq}{\beta}{\leq}1.0$. The strength formula of CIDECT and those of other researchers were also compared with the test results. Finally, the strength formula based on the column buckling was proposed.