• Proceedings of the KWS Conference
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• 2009.11a
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• pp.42-42
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• 2009

마찰교반접합 (Friction Stir Welding)은 1991년 영국 TWI에서 개발된 접합 법으로서 회전하는 툴이 재료내부에 삽입되면 툴과 재료사이에서 발생하는 마찰열에 의하여 온도가 상승하게 되어 재료는 연화되고, 이러한 재료 내부에서 회전하는 툴이 이동하게 되면 재료 내부는 기계적 교반에 의해 소성변형이 일어남과 동시에 접합이 이루어진다. 마찰교반접합은 동적 재결정에 의한 접합부의 미세한 결정립 형성으로 인하여 기계적 특성이 향상되며 보호 가스가 필요 없어 친환경적임과 동시에 용융 용접 법에 비해 접합 시 에너지 소모가 적으며 또한 접합 후 접합부에서의 변형이 상대적으로 적다는 장점이 있다. 이러한 장점을 가진 마찰교반접합은 알루미늄 합금, 마그네슘 합금 그리고 동 합금과 같은 저 융점 비철재료에 많은 연구와 적용 사례들이 있어왔다. 하지만 최근에는 일반 탄소강, 연강, 오스테나이트계 스테인리스강, 니켈 합금, 티타늄 합금과 같은 고융점 재료에도 연구 및 적용이 진행되고 있는 추세이다. 페라이트계 스테인리스강은 가격이 비싼 Ni을 함유하지 않아 오스테나이트계 스테인리스강에 비하여 강재의 가격은 낮으면서도 고온특성 및 내식성이 우수하여 건축용, 자동차 배기계용으로 널리 사용되고 있다. 하지만 이런 장점을 가진 페라이트계 스테인리스강을 기존의 용융 용접 법으로 접합 시 용접부 및 열영향부에서의 결정립의 조대화로 인한 인성 및 연성이 저하되며, 특히 예민화된 열영향부 입계 내에 Cr 탄화물이 석출되어 입계주변에 Cr 결핍 층을 형성되어 입계부식이 발생되는 문제점이 발생된다. 본 연구에서는 마찰교반접합을 이용하여 두께 3mm의 409 스테인리스강에 대해 맞대기 접합을 실시하였다. 접합 변수를 툴의 재료 (WC-12wt%Co, $Si_3N_4$)로 하여 접합을 실시하였고 접합 후 외관상태 점검, 광학 현미경과 주사 전자 현미경을 통하여 미세조직을 관찰하였으며 황산-황산동 부식 시험을 실시하여 접합부의 부식 특성을 평가하였다.

• Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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• v.8 no.1
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• pp.1-7
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• 2010

In the present work, an electrowinning process in the LiCl-KCl/Cd system is considered to model and analyze the electrotransport of the actinide and rare-earth elements. A simple dynamic modeling of this process was performed by taking into account the material balances and diffusion-controlled electrochemical reactions in a diffusion boundary layer at an electrode interface between the molten salt electrolyte and liquid cadmium cathode. The proposed modeling approach was based on the half-cell reduction reactions of metal chloride occurring on the cathode. This model demonstrated a capability for the prediction of the concentration behaviors, a faradic current of each element and an electrochemical potential as function of the time up to the corresponding electrotransport satisfying a given applied current based on a galvanostatic electrolysis. The results of selected case studies including five elements (U, Pu, Am, La, Nd) system are shown, and a preliminary simulation is carried out to show how the model can be used to understand the electrochemical characteristics and provide better information for developing an advanced electrowinner.

• KSCE Journal of Civil and Environmental Engineering Research
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• v.43 no.5
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• pp.555-566
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• 2023

In this study, a composite phase change material (CPCM) produced using the SOL-GEL technique was developed as a thermal energy storage medium for low-temperature applications. Tetradecane and activated carbon (AC) were used as the core and supporting materials, respectively. The tetradecane phase change material (PCM) was impregnated into the porous structure of AC using the vacuum impregnation method, and a thin layer of silica gel was coated on the prepared composite using the SOL-GEL process, where tetraethyl orthosilicate (TEOS) was used as the silica source. The thermal performance of the CPCM was analysed using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). DSC results showed that the pure tetradecane PCM had melting and freezing temperatures of 6.4℃ and 1.3℃ and corresponding enthalpies 226 J/g and 223.8 J/g, respectively. The CPCM exhibited enthalpy of 32.98 J/g and 27.7 J/g during the melting and freezing processes at 7.1℃ and 2.4℃, respectively. TGA test results revealed that the AC is thermally stable up to 500℃, which is much higher than the decomposition temperature of the pure tetradecane, which is around 120℃. Moreover, in the case of AC-PCM and CPCM thermal degradation started at 80℃ and 100℃, respectively. The chemical stability of the CPCM was studied using Fourier-transform infrared (FT-IR) spectroscopy, and the results confirmed that the developed composite is chemically stable. Finally, the surface morphology of the AC and CPCM was analysed using scanning electron microscopy (SEM), which confirmed the presence of a thin layer of silica gel on the AC surface after the SOL-GEL process.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.34 no.4
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• pp.375-381
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• 2010

In this paper, the heat-transfer characteristics of steam reforming in an annular reactor are presented. Heat is supplied by the catalytic combustion of syn-gas. The thermal behaviors of exothermic and endothermic reactions in a directly coupled concentric-tube packed-bed reactor were investigated experimentally. The gas mixture supplied for catalytic combustion consisted of the off-gas emitted from MCFC anode. Methane in steam at a suitable S/C (steam-to-carbon) ratio was used in the reforming reactions. On the basis of the experimental results, a simple simulation was performed to predict the temperature profile required in the reforming side of the reactor to achieve optimum hydrogen yield. The results of this study may be utilized as reference data in future studies for further development of coupled reactors.

• Journal of the Korea Organic Resources Recycling Association
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• v.13 no.1
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• pp.115-123
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• 2005

In this study, life cycle assessment(LCA) technique was employed to evaluate the environmental impact of material recycling of polyethylene terephthalate(PET) bottle. Life cycle inventory was established based on the data collected from recycling companies in Korea. Simapro 5.0 LCA software and Eco-indicator 95 index were used for the analysis. The biggest impact by the material recycling of PET bottle on the environmental category was the global warming. It is because melting and production of the recycled PET product consume a significant amount of electricity and energy. In the environmental pollution discharge, $CO_2$ emission was the highest, followed by NOx. This is probably due to the use of diesel and gasoline in the consumption of electricity and transportation. All the environmental impact showed (-) value except the ozone layer depletion, which means that the material recycling of PET bottle is environmentally fair. The use of recycled PET product greatly reduced the environmental impact.

• Transactions of the Korean hydrogen and new energy society
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• v.23 no.6
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• pp.573-580
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• 2012

Corrosion resistance and basic physical properties of solid tantalum are not comparable to most of the structural metallic materials. The relative high cost and melting temperature of tantalum are obstacles to be widely applied to general engineering processes. Electrodeposition in molten salt enables compact and uniform tantalum coating. In this study, Ta was coated onto base metal (SUS316L) with different current densities (0.5, 5, $20mA/cm^2$) by using MSE (Molten Salt Electrodeposition). In this study, it showed that deposition efficiency and microstructure of Ta coating layer were strongly depended on current density. In the case of the current density of $5mA/cm^2$, densest microstructure was obtained. The current density above $5mA/cm^2$ caused non-uniform microstructure due to rapid deposition rate. Dense microstructure and intact coating layer contributed to significant corrosion resistance enhancement.

• Polymer(Korea)
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• v.25 no.1
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• pp.122-132
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• 2001

Thermoplastic film infusion process was investigated by using a rubber tool, which intrinsically contains a thermally-expandable characteristic and effectively compensates for the pressure loss caused by thermoplastic polymer infusion. Increasing temperature up to the melting temperature of matrix, the polymer melt subsequently infused into the dry fabric, but the pressure was successfully sustained by the rubber tool. Even with the decreased resin volume, the rubber tool produced sufficiently high elastic force for continuous resin infusion. Combining D'Arcy's law with the compressibility of rubber tool and elastic fiber bed, a film infusion model was developed to predict the resin infusion rate and pressure change as a function of time. In addition, the film infusion process without the rubber tool was viewed and analyzed by a compression process of the elastic fiber bed and viscous resin melt. The compressibility of fiber bed was experimentally measured and the multiple-step resin infusion was well described by the developed model equations.

• Membrane Journal
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• v.16 no.2
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• pp.85-105
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• 2006

Poly(lactic acid) is a linear aliphatic thermoplastic polyester, produced by the ring-opening polymerization of lactides and the lactic acid monomers, which are obtained from the fermentation of sugar feed stocks, corn, etc. PLA has high mechanical, thermal plasticity, fabric-ability, and biocompatibility, So PLA is a promising polymer far various end-use applications. In recent time, the intercalation of polymers from either solution or the melt in the silicate galleries of clay is the best technique to prepare nanocompoiste material which often exhibit remarkable improvement of mechanical, thermal, optical and physicochemical properties when compared with the pure polymer or conventional composites. Layered silicate is naturally abundant, economic, and more importantly benign to the environment.

• Journal of the Korean institute of surface engineering
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• v.40 no.1
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• pp.23-31
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• 2007

The objective of this study is to investigate the effect of Al addition on the reaction behavior of cobalt with molten zinc. Pure cobalt specimen was immersion tested in the three kinds of molten zinc (pure, 0.12%Al added and 0.24%Al added) baths at $460^{\circ}C,\;490^{\circ}C\;and\;520^{\circ}C$. For the understanding of degradation processes, specimens were analyzed with scanning electron microscope (SEM) and energy dispersive spectrum (EDS), and electrochemical stripping method. When 0.12% and 0.24% Al was added in molten zinc baths, three intermetallic compounds layers of ${\gamma},\;{\gamma}_1,\;and\;{\gamma}_2$ were formed on the Co matrix and ${\beta}_1$ layer was not formed between the Co matrix and the ${\gamma}$ layer. Particles of CoAl intermetallic compound were formed at the interface between the ${\gamma}_2$ layer and zinc melt and they did not adhere to the Co-Zn intermetallic layer. Weight loss of the Co specimen increased as Al content in the molten zinc increased and the relationship of weight loss vs. immersion time followed parabolic rate law. Rate controlling process for the reaction rate of Co with Al added molten zinc was analyzed as the diffusion process of Al atom through a boundary layer between the ${\gamma}_2$ layer and the Al added zinc melt.

• Korean Chemical Engineering Research
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• v.55 no.1
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• pp.68-73
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• 2017

The removal of particulate matter ranging from $0.01{\mu}m{\sim}10{\mu}m$ can be performed by using membrane filters composed of fibers. Electrospinning techniques offer the production of very thin fibers with a uniform fiber diameter over conventional techniques including template synthesis, melt-blown, phase separation, etc. Air filtration will be improved with electrospun membranes due to the open pore structures, high porosity, and large surface area of the membranes. In the present study, filtration efficiency increased with pore size decrease and fiber density increase induced by carbon nanotube and the increased CA (cellulose acetate) concentration during electrospinning process.