• Title/Summary/Keyword: 용사법

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Optimal Parameter Design for Al/SiC Composites using Design of Experiments (실험계획법에 의한 Al/SiC 복합재료의 최적공정 설계)

  • Lee, K.J.;Kim, K.T.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.15 no.5
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    • pp.72-76
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    • 2011
  • In this work, the parameter optimization for thermal-sprayed Al/SiC composites have been designed by $L_9(3^4)$ orthogonal array and analysis of variance(ANOVA). Al/SiC composites were fabricated by flame spray process on steel substrate. The hardness of composites were measured using micro-vickers hardness tester, and these results were analyzed by ANOVA. The ANOVA results showed that the oxygen gas flow, powder feed rate and spray distance affect on the hardness of the Al/SiC composites. From the ANOVA results, the optimal combination of the flame spray parameters could be extracted. It was considered that experimental design using orthogonal array and ANOVA was efficient to determine optimal parameter of thermal-sprayed Al/SiC composites.

A Study on High Temperature Oxidation of WC-20%CrC-7%NiCr coatings by HVOF Thermal Spray (HVOF 용사법으로 제조된 WC-20%CrC-7%NiCr 코팅의 고온산화연구)

  • Song, Gi-O;Toshio, Narita;Yun, Jae-Hong;Jo, Dong-Yul;Ju, Yun-Gon;Bang, Wi;Yun, Seok-Jo;Hwang, Sun-Yeong;Jeong, Gil-Bong
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2007.04a
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    • pp.93-94
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    • 2007
  • 최근 사회전반에 걸쳐 사용되어온 경질 Cr 코팅이 제조 시 발암물질로 알려져 있는 $Cr^{+6}$을 발생함에 따라 이를 대체할 수 있는 표면개질법이 대두되고 있다. 또한 경질 Cr 코팅은 일반적으로 $200^{\circ}C$의 온도에서부터 경도가 서서히 감소되며 $400^{\circ}C$ 이상에서는 사용하기 어려운 제한점이 있다. 따라서 이 이상의 고온 안정성을 가지는 우수한 표면개질법에 관한 연구가 활발히 진행되고 있다.

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Study of the thermal shock resistance of multi-coating for C/C composite by plasma spray coating (플라즈마 용사법에 의해 다층코팅된 탄소탄소복합재료의 열충격 저항성 연구)

  • Lee, Gu-Hyeon;Jeong, Seong-Il;Byeon, Eung-Seon;Nam, Gi-Seok
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2013.05a
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    • pp.106-106
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    • 2013
  • C/C Composite는 비교적 낮은 온도에서 산화되어 고유의 특성을 쉽게 잃어버리게 된다. 본 연구에서는 Plasma Spray 코팅방법을 사용하여 다층 코팅층을 형성 시킨 후 $1600^{\circ}C$의 온도에서 열충격 저항성을 평가하였다.

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Experimental Study on Evaluation of Bond Strength after Ozone Treatment and Ozone Resistance of Concrete Metal Spray Coating for Advanced Water Treatment (고도정수처리용 콘크리트 금속용사 피막의 내오존성 및 오존처리 후 부착강도 평가에 관한 실험적 연구)

  • Park, Jin-Ho;Jang, Hyun-O;Lee, Han-Seung
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.22 no.4
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    • pp.68-75
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    • 2018
  • The introduction of advanced water treatment facilities has increased as the conventional purification method cannot remove the substance clearly. However, the internal waterproofing and Anticorrosion materials of the advanced water treatment facility using ozone deteriorate due to the oxidation power of ozone and affects the concrete, which causes a decrease in durability. This study is to evaluate the ozone resistance according to the type of spray metal and the surface treatment method of the coating, and the bond strength after ozone treatment in order to develope a finishing method to prevent deterioration of concrete structure of water treatment facility using metal spraying method as a way to construct metal panel with excellent ozone resistance and chemical resistance by an easier way than the previous. The Experimental results show that spray metal Ti has superior ozone resistance even after spraying. It is considered to be the most suitable method for ozone resistance and bond performance by finishing using Teflon sealing as surface treatment method.

Optimization for Thermal spray Process by Taguchi Method (다구찌 기법을 이용한 용사코팅의 공정 최적화)

  • Kim, K.T.;Kim, Y.S.
    • Journal of Power System Engineering
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    • v.16 no.2
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    • pp.54-59
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    • 2012
  • In the present study, process optimization for thermal-sprayed Ni-based alloy coating has been performed using Taguchi method and analysis of variance(ANOVA). Ni-based alloy coatings were fabricated by flame spray process on steel substrate, and the hardness test and wear test were performed. Experiments were designed as per Taguchi's L9 orthogonal array and tests were conducted with different Oxygen gas flow, Acetylene gas flow, Powder feed rate and Spray distance. Multi response signal to noise ratio (MRSN) was calculated for the response variables and the optimum combination level of factors was obtained simultaneously using Taguchi's parametric design.

Study on the Spraying Parameters of a Plasma-sprayed Hydroxyapatite Coating (플라즈마 용사법에 의한 Hydroxyapatite 코팅의 용사조건에 관한 연구)

  • 여인웅;안효석
    • Journal of the Korean Ceramic Society
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    • v.36 no.4
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    • pp.444-450
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    • 1999
  • Hydroxyapatite(HA) was spray-coated to alloy substrate(Ti-6Al-4V) using plasma-spray process for bioceramic application The coating morphology composition and crystallinity were influenced by following process parameters ; stand-off distance spray power level and auxiliary gas pressure. These parameters have been systematically varied in the present study to evaluate their relative influence on the coating qual-ity and to seek an optimum spraying condition. Amorphicity and decomposition of HA increased with stand-off distance and the imperfect coating layer was obtained at the short stant-off distance (55mm). The cry-stallinity of HA coating decreased with spray power level and auxiliary gas pressure but the bond strength between the HA coated layer and Ti alloy substrate increased with the spray power level.

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A study on the anti-wear properties of surface modified cast iron by metal spray method (용사법에 의한 주철제 표면개질부의 내마모성 연구)

  • Lee, Kwang-Ryeol;Choi, Young-Kook;Kim, Young-Sik
    • Proceedings of the Korea Committee for Ocean Resources and Engineering Conference
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    • 2002.10a
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    • pp.312-317
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    • 2002
  • A experimental try was conducted for the purpose of establishment of the cast iron modification by the metal spray method. The friction and wear resistance properties of the metal sprayed cast iron surface were evaluated. The application experiment for the cast iron modification by the metal spray method was conducted in order to develope the restoring method of the scrapped cast iron cylinder liner of the marine engine.

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Residual stresses on plasma sprayed zirconia coatings (플라즈마 용사법에 의한 지르코니아 코팅에서의 잔류응력에 대한 연구)

  • 류지호;강춘식
    • Journal of Welding and Joining
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    • v.7 no.4
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    • pp.46-55
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    • 1989
  • Zirconia coatings are performed by the plasma spraying on the substrate of Al-Si alloy. In case of plasma sprayed ceramic coatings, it is important to control properly residual stress occurred during cooling process. Residual stress in coating layer varies with sprayed conditions and is influenced greatly by the coating layer thickness. Surface residual stress due to coating layer thickness is measured by X-ray diffraction method and the residual stress in coating layer is estimated by the deflection of coating layer when the restraint force in substrate was removed. When zirconia was coated on the substrate, tensile residual stress remains on zirconia coated surface layer. The tensile stress is increased to 0.35mm thickness and after 0.45mm thickness it is decreased abrouptly. A thick bond and composite coating reduce the zirconia surface stress and composite coating controls effectively the thick zirconia surface stress.

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