• 한국해양공학회지
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• 제12권1호
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• pp.10-22
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• 1998

In the present work the elastic-plastic FE formulations using dynamic explicit time integration schemes are used for numerical analysis of a large auto-body panel stamping processes. For analyses of more complex cases with larger and more refined meshes, the explicit method is more time effective than implicit method, and has no convergency problem and has the robust nature of contact and friction algorithms while implicit method is widely used because of excellent accuracy and reliability. The elastic-plastic scheme is more reliable and rigorous while the rigid-plastic scheme require small computation time. In finite element simulation of auto-body panel stamping processes, the roobustness and stability of computation are important requirements since the computation time and convergency become major points of consideration besides the solution accuracy due to the complexity of geometry conditions. The performnce of the dynamic explicit algorithms are investigated by comparing the simulation results of formaing of complicate shaped autobody parts, such as a fuel tank and a rear hinge, with the experimental results. It has been shown that the proposed dynamic explicit elastic-plastic finite element method enables an effective computation for complicated auto-body panel stamping processes.

• 한국자동차공학회논문집
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• 제3권3호
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• pp.19-28
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• 1995

The explicit scheme for finite element analysis of sheet metal forming problems has been widely used for providing practical solutions since it improves the convergency problem, memory size and computational time especially for the case of complicated geometry and large element number. The explicit schemes in general use are based on the elastic-plastic modelling of material requiring large computation time. In the present work, rigid-plastic explicit finite element method is introduced for analysis of sheet metal forming processes in which plane strain normal anisotropy condition can be assumed by dividing the whole piece into sections. The explicit scheme is in good agreement with the implicit scheme for numerical analysis and experimental results of auto-body panels. The proposed rigid-plastic explicit finite element method can be used as robust and efficient computational method for prediction of defects and forming severity.

• 한국산학기술학회논문지
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• 제18권2호
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• pp.697-703
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• 2017

본 연구는 기존의 철근 콘크리트 구조형식을 대신할 FRP-콘크리트 합성구조의 휨거동에 관한 것이다. 구조적 성능 및 거동 특성을 수치 해석적으로 규명하고자 범용 유한요소 해석 프로그램인 ABAQUS를 사용하여 비선형 유한요소해석을 실시하였으며, 이때 사용하게 되는 여러 변수들의 영향을 실험 결과와 비교, 분석하여 본 합성구조에 최적화된 변수 값을 제시하고자 하였다. 합성구조의 구조재료모델은 콘크리트 손상소성모델(concrete damage plasticity model)을 사용하였고 콘크리트 압축응력관계식은 유로규준(Euro code)를 이용하였다. 내연적 유한요소해석의 경우 기하학적, 재료적 비선형성이 큰 경우 수렴에 많은 문제가 있으므로 본 연구의 경우 외연적 유한요소해석법이 적절한 것으로 판단된다. 콘크리트 손상 소성 모델의 여러 변수들에 대해 실험값과 비교한 결과 본 연구의 경우, 요소 크기는 20mm, 팽창각은 $30^{\circ}$, 파괴에너지 값은 $100Nm/m^2$, 변수 Kc는 0.667, 손상계수는 고려하는 것이 적절한 것으로 판단된다. 제시된 수치모델의 경우 신소재 합성보의 극한하중 및 균열패턴을 실험과 비교적 유사하게 표현할 수 있으므로 앞으로 다양한 합성구조의 수치해석에 적용 가능하리라 판단된다.

• Composites Research
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• 제23권4호
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• pp.28-34
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• 2010

본 논문에서는 일방향 케블라/에폭시 튜브에 대한 현실적인 트리거 모델링을 개발하기 위해 수치해석 모델이 확립하고 시험결과와 비교를 통해 검증하였다. 이를 위해, 4가지 트리거 모델을 제안하고 각각에 대해 상용 외연적 해석 프로그램인 LS-DYNA을 이용하여 유한요소 해석을 통해 축방향 압괴특성을 규명하였다. 유한요소해석에서는 2D 쉘요소와 Chang-Chang 파손기준식을 이용하였다. 또한, 해석에 적용된 소재의 기계적 물성치는 시험을 통해 얻었다. 해석모델은 원형 튜브에 대한 10mm/min의 준정적 압괴시험결과와 비교를 통해 검증하였다. 그 결과 케블라/에폭시 튜브의 하중-변위 곡선은 거의 일치했으며 무게당 흡수 에너지 (SEA)도 5% 미만의 오차에서 잘 일치하였다.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.100-105
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• 2001

The manufacturing of metal bellows consists of the four main forming processes, deep-drawing, ironing, tube bulging and folding. Among these, the bulging and folding processes are critically important because the quality of metal bellows is greatly influenced by the forming conditions of these processes. In the present study, the finite element analysis technique is applied to the bulging and folding processes to obtain information about the design parameters of a metal bellows.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 1997년도 춘계학술대회논문집
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• pp.217-221
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• 1997

In this study, 3D sheet metal forming analysis program is developed by explicit finite element method. In this program, analysis flow just follows the real engineering process to provide the user intuitive understanding and smooth contact alorithm improves the accuracy of stress prediction. The capability of this program are demonstrated by various examples.

• 대한기계학회논문집A
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• 제20권1호
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• pp.88-99
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• 1996

The explicit scheme for finite element analysis of sheet metal forming problems has been widely used for providing practical solutions since it improves the convergency problem, memory size and computational time especially for the case of complicated geometry and large element number. The explicit schemes in general use are based on the elastic-plastic modeling of material requiring large computataion time. In the present work, a basic formulation for rigid-plastic explicit finite element analysis of plain strain sheet metal forming problems has been proposed. The effect of some basic parameters involved in the dynamic analysis has been studied in detail. Thus, the effective ranges of parameters have been proposed for numerical simultion by the rigid-plastic explicit finite element method. A direct trial-and-error method is introduced to treat contact and friction. In computation, sheet material is assumed to possess normal anisotropy and rigid-plastic workhardening characteristics. In order to show the validity and effectiveness of the proposed explicit scheme, computations are carried out for cylindrical punch stretching and the computational results are compared with those by the implicit scheme as well as with a commercial code. The proposed rigid-plastic exlicit finite element method can be used as a robust and efficient computational method for analysis of sheet metal forming.

• 동력기계공학회지
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• 제8권3호
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• pp.23-29
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• 2004

In this paper, a finite element formulation using dynamic-explicit time integration scheme is used for numerical analysis of Hydro-forming processes. The lumping scheme is employed for the diagonal mass matrix and dynamic explicit formulation. Hydro-forming process for auto-body panel forming is analyzed by using dynamic-explicit finite element method. Further, the simulated results of the Hydro-forming processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 춘계학술대회논문집C
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• pp.604-609
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• 2001

In the sheet metal forming process, the drawbead is used to control the flow of material during the forming process. The drawbead provides proper restraining force to the material and prevents defects such as wrinkling or breakage. For these reasons, many studies for designing the effective drawbead have been conducted. For the analysis, the numerical method called the static-explicit finite element method was used. The finite element analysis code for this method has been developed and applied to the drawbead process problems. In result, convergence problem and computation time due to large non-linearity in the existing numerical analysis methods were no longer a critical problem. Futhermore, this approach could treat the contact friction problem easily by applying very small time intervals. It is expected that various results from the numerical analysis will give very useful information for the design of tools in sheet metal forming process.

• 한국정밀공학회지
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• 제21권10호
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• pp.115-126
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• 2004

In the present work a finite element formulation using dynamic-explicit time integration scheme is used for numerical analysis of auto-body panel stamping processes. The lumping scheme is employed for the diagonal mass matrix and dynamic explicit formulation. Analyzed auto-body panel stomping process correction of forming using software called Dynaform using dynamic extensive method. Further, the simulated results for the auto-body panel stamping processes are shown and discussed. Its application is being increased especially in the automotive industrial area for the cost reduction, weight saving, and improvement of strength.