• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1995년도 추계학술대회 논문집
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• pp.157-160
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• 1995

Pencil cutting can eliminate overload in uncut area caused by large diameter ball-end mill before finish cutting. As ball-end mill for pencil cutting is long and type, it is easily deflected by cutting force. The tool deflection when pencil cutting with thin and long ball-end mill is one of the main reason of the machining errors on a free-form surface. The purpose of the research is to find the characteristics of deflected cutter trajectory by eddy-current sensor.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.930-933
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• 2000

Experimental study was conducted for finding the characteristics of machining precision according to the change of feedrate when ball endmilling of semisphere shape. The values of tool deflection and cutting force were measured simultaneously by the systems of eddy-current sensor and dynamometer. The machining precision was analyzed by roundness values, which were deeply relating with tool deflection and forces. the roundness was decreased in down-milling than in up-milling for each feedrate. As the cutting edge is moved to radius direction on the tool path, the tool deflection and the cutting force were seemed to be decreased. As the tool path was moved downward, the values of roundness, cutting force and tool deflection were obtained better ones. When compared the values of roundness, cutting force and tool deflection for different feedrate, the best machining accuracy was obtained at feed rate of 90mm/min in down-milling.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.274-278
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• 2000

Ball end milling process is widely used in the die and mould manufacturing because of suitableness for the machining of free form surface. But, as ball end mill is long and thin, it is easily deflected by cutting force. In this study, Cutting force, tool deflection and surface precision was measured according to the change of depth and cutting location. Cutting force was acquired with tool dynamometer and a couple of eddy-current sensor measured tool deflection in x-y direction each. After machining, surface precision was measured with roundness tester and coordination measuring machine for sculptured surface angle change and cutting depth.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2002년도 추계학술대회 논문집
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• pp.477-481
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• 2002

Grinding which is the final finishing step in the machining processes plays an important role fur precision manufacturing because it directly affect the product quality. Since the ground surface is affected by the states of grains and voids on the grinding wheel surface, the wheel should be dressed before the machined surface deteriorates over a quality limit. This paper describes a systematic approach to decide a proper dressing chance. A fabricated eddy current sensor and CCD camera are used to measure the loading on the working wheel surface and to visualize the wheel surface states respectively. The dressing chance can be properly decided through the relation between the variation of the thresholding image of the wheel and the machined surface roughness as the variation of the eddy current sensor output is greater than the detected value previously.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2003년도 하계학술대회 논문집 B
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• pp.1000-1002
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• 2003

The characteristics of eddy current sensor has been analyzed by using numerical analysis which is performed by modeling eddy current sensor and analytic object into three-dimension axis-symmetry in this paper. The eddy current sensor is modeled as cylindrical shape with variation of inside and outside diameter and frequency range between 1[kHz] and 1[MHa] for numerical analysis. The value of impendence on eddy current sensor depending on frequency variation was calculated through numerical analysis. The characteristics of eddy current sensor can be studied by normalized impendence which is gained from the calculated impendence. Therefore, sensitivity of eddy current sensor depending on frequency, inside and outside diameter can be known by investigating diameter of half circle impendence and its locus.

• 한국정밀공학회지
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• 제18권10호
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• pp.84-92
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• 2001

Commercial eddy current dynamometers control the torque of rotating body, power supply machine, with the field coil current being operated as a braking force. In this paper, we studied the relation between field coil current and torque load of eddy current dynamometer. By the torque measuring analysis of eddy current dynamometer it is linear relation between the brake force measured from a torque meter which is installed at the case of dynamometer and the multiplied shaft rpm by the squares of field coil current (N$\times$I$^2$). To prove the relation, it was experimented and showed that the torque operated by the rotating body can be measured with the shaft rpm and the field coil current of the eddy current dynamometer. This result shows a possibility that eddy current dynamometer can measure the torque of rotating body without a torque measuring device. such as load cell.

• 한국정보통신설비학회:학술대회논문집
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• 한국정보통신설비학회 2004년도 하계학술대회
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• pp.6-10
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• 2004

회전기기의 운전 상태에서 on-line 부분 방전시험은 고정자 권선의 절연상태를 검사, 평가 할 수 있는 중요한 수단으로서 이러한 부분방전시험을 통하여 회전기기 시스템의 사고예방을 위한 진단을 할 수 있다. 기존의 비접촉식 센서인 SSC는 부분방전 측정을 위하여 권선의 웨지 아래에 설치하는 방식으로 개발되어 [1], 설치가 불편하고 Global VPI 방식으로 제작된 소형 회전기에는 설치할 수 없는 단점이 있다. 본 논문에서는 소형 회전기에 사용가능한 저, 고주파용 부분방전 센서를 제안하였다. 웨지 위에 설치 가능한 SSC 형태의 마이크로스트립 센서 및 전송선로 이론을 이용한 2선 평행 전송선로 센서는 값이 싸고 소형 회전기에 설치할 수 있을 정도의 크기를 지니며, 기본적으로 센서의 구조가 고주파 웨이브가이드로서 고주파용 센서로 적합하다. 또한 저주파 신호를 검출하기 위한 센서로 로고우스키 코일 형태의 U 타입 센서는 와전류를 검출하는 센서로서 슬롯 외부에 설치 되어야 한다. 이러한 U 타입 센서와 마이크로스트립 센서 또는 2선 평행 전송선로를 동시에 설치할 경우 저, 고주파를 효과적으로 검출할 수 있다.

• Journal of Welding and Joining
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• 제15권1호
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• pp.81-91
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• 1997

In this study, a magnetic sensor to make use of eddy current was developed to detect the weld seam of butt joint in the sheet metal arc welding. This system consist of the sensor device for detecting the weld line, the servo control device for driving the weld torch movement and the control unit. A signal processing was applied to smooth the output signal of the sensor. The weld joint was determined by using a 1st order differential method. To improve tracking accuracy of the system, moving average method which has an effect of proportional and weighted integral control was applied to a series of the weld joint positions obtained above. The weld line for tracking was generated by using data regeneration algorithm. Based on these results, each servo motor was controlled by pulse generator. From experimental results, it was revealed that this system has excellent detecting ability for weld line and seam tracking ability.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 추계학술대회 논문집
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• pp.987-992
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• 2000

In a high speed spindle system, it is very important to monitor the operation of the spindle to prevent catastrophic damage to the system. Widely used sensors for monitoring are eddy-current and capacitive types. These sensors provide high accuracy of monitoring, but their steep prices lead to expensive high speed spindle systems. The main goal of our research is to develop technology for producing high speed spindle system utilizing magnetic bearings. As active magnetic bearings require position sensors for feedback control, a noncontact position sensor is being developed as a part of this main goal. Once developed, it will contribute to affordable high speed spindle system. This paper describes the selection process of the sensor types and the design of the driving circuit. We also report the experimental results that characterize the static and dynamic performances of the inductive sensor.

• 전기의세계
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• 제43권5호
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• pp.44-47
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• 1994

자기부상열차의 효율적인 추력제어 및 안전성 높은 운행을 위해서 고성능의 속도/위치 검출 시스템이 중요한 역할을 한다. 일반열차는 바퀴가 선로에 접촉하여 주행하므로 차축의 회전속도를 측정해서 열차의 선로위를 일정한 간격을 두고 부상하여 주행하므로 비접촉식 측정방법을 사용해야만 한다[1-5]. 특히, 고속으로 주행하는 자기부상열차의 속도를 측정하기 위해서는 응답속도가 빠른 센서시스템을 개발하며, 또한 열차주행에 수반되는 자기장의 영향을 극소화하도록 센서시스템을 설계해야만 한다. 본고에서는 전형적인 자기부상열차인 일본의 HSST 시스템(주행속도 100km/h)과 독일의 Transrapid 시스템(주행속도: 400km/h)에 적용되고 있는 속도/위치 검출 시스템의 작동원리를 상세히 설명한다. HSST 시스템은 유도무선(inductive radio system) 방법을 이용하고 Transrapid 시스템은 와전류근접센서(eddy-current proximity sensor)를 이용한다.