• Proceedings of the KWS Conference
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• 2009.11a
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• pp.19-19
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• 2009

최근, 유한한 에너지 자원의 한계와 지구 온난화 등으로 세계의 제조 산업은 새로운 국면을 맞이하고 있으며, 특히, 자동차 산업은 화석연료를 주 에너지원으로 사용한다는 점과 이 연료를 연소시킬 때 발생하는 이산화탄소가 지구 온난화의 주된 원인이 될 수 있다는 점에서 상기 문제들을 해결하기 위한 다양한 방법에 주목하고 있다. 그 중에서 자동차의 생산기술 측면에서 볼 때, 가장 중요한 이슈는 차체 경량화다. 자동차 차체는 자동차를 구성하고 있는 여러 가지 부품 중에서 약 40% 정도의 무게 비율을 차지하고 있기 때문에, 차체 경량화는 연비향상과 이산화탄소 배출가스 감소와 직접적인 관계를 가지고 있다. 다양한 차체 경량화 방법 중에서 가장 쉽게 접근할 수 있는 방법이 경량소재 적용에 의한 경량화 방법이다. 현재, 탄소섬유 강화 플라스틱과 같이 무게 절감 비율을 최대화 할 수 있는 소재들도 개발되어 일부 적용되고 있지만, 일반적으로 차체 경량화 소재로 가장 널리 사용되고 있는 소재는 알루미늄 합금이며, 이에 대한 차체 적용 비율이 점차로 높아지는 추세에 있다. 이에, 본 연구에서는 알루미늄 합금이 차체에 적용되었을 때의 장단점을 살펴보고, 알루미늄 합금을 적용한 차체 생산과정에서 유의해야 될 사항들과 이를 바탕으로 하는 생산성 극대화 방안에 대하여 고찰하였다. 먼저, 기존의 알루미늄 저항 점 용접공법의 단점을 최소화하고 대량생산 체계에 적합하도록 개발된 새로운 개념의 저항 점 용접 시스템에 대해 그 성능과 양산성을 검증하였다. 구리 전극과 알루미늄 피용접물 사이에 프로세스 테이프를 삽입하여 용접하는 이 시스템은 열전도성이 큰 알루미늄 용접부에서 저전류의 조건에서도 효과적으로 균일한 발열현상이 발생하게 하였으며, 전극 팁 드레싱 없이 모든 용접점이 항상 동일한 조건에서 용접이 이루어질 수 있도록 하였다. 용접 조건 설정에 있어서도 용접전류가 통전되는 순간에 전극 가압력을 자유로이 변형시켜 용접부 크랙 발생을 최소화할 수 있음을 확인하였다. 알루미늄의 또 다른 대표적인 접합방법인 아크용접에 있어서는 용접 입열량을 조절하여 용접변형을 최소화 할 수 있는 아크용접 시스템에 대해 양산성과 적용 타당성을 검토하였다. 와이어 송급 방향을 자유자재로 바꿀 수 있는 이 시스템의 특성에 의해 스패터를 최소화하면서 용융금속이 효과적으로 모재에 금속이행 될 수 있음을 확인하였으며, 판재, 압출재, 및 다이캐스팅재 등 다양한 차체 소재에 대한 용접 가능성 및 미그-레이저 하이브리드 용접과의 비교분석을 통하여 차체 박판 용접에서도 최소의 열변형으로 효과적으로 사용될 수 있음을 보였다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.17 no.12
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• pp.737-742
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• 2016

We prepared five different ethylene-propylene copolymers (EPCs) for use as the encapsulant of a photovoltaic module. All of the polymers were of commercial grade from ExxonMobile company and had different ethylene/propylene compositions. The crystallization behaviors and crystal structures of the polymers were analyzed by differential scanning calorimetry and wide angle X-ray scattering diffractometry, respectively. We observed the general trend that the degree of crystallization, density and glass transition temperature of the EPCs decreased with increasing ethylene content. However, an unexpected result was also observed: the EPC with the highest ethylene content (22.2 mol. %) showed the highest melting temperature. As a result, the EPC with 22.2 mol. % of ethylene shows the highest light transmittance, due to its having the lowest degree of crystallization and highest thermal creep resistance. This abnormal result is attributed to the blocky structure prepared by ExxonMobile's special catalyst technology. It was also observed that new additional melting peaks appeared as the crystallization time increased. Using wide angle X-ray scattering diffractometry, it was confirmed that these additional peaks originated from the formation of a new crystal structure caused by annealing.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 1999.04a
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• pp.44-44
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• 1999

전적으로 해외기술에 의존하고 있는 소프트 닙 캘린더 피복의 국산화를 위해 시험 제작 된 소프트 닙 캘린더용 연질롤의 캘린더링 효과를 구명하기 위해서 공정 변수에 따른 신문 용지의 물성변화를 평가하였다. 연질 롤로는 (주)광성고무롤에서 시험제작된 경도 90 Shore D의 것을 사용하였으며, 캘린 더링 시의 압력, 가열 롤의 표면온도, 닙 체류 시간, 유입지의 함수율 변화에 따른 신문용지 의 별크, 평활도, 광택도, 인장강도, 인열강도, 불투명도 변화를 조사하였다. 별크는 캘린더링 시 압력, 가열 롤의 표면온도, 닙 체류시간의 증가에 따라 감소하였다. 가열 롤의 표면온도가 높을수록 별크가 크게 감소되었으며, 닙 체류시간이 짧은 경우에는 1 120 226;C 이하에서 캘린더링을 실시하는 것이 별크 유지에 효과적이었다. 평활도는 가열 롤의 표연 온도, 닙 체류시간이 증가함에 따라 개선되었으며, 선압과 함 수율 증가에 의해서도 상승되는 경향을 보였. 인장강도는 유입지의 함수율, 닙 체류시간, 가열 롤의 표면온도가 모두 상승할 경우 증 가하는 결과를 나타내었다. 이는 함수율 증가에 의해 섬유의 유연성이 향상된 상태에서는 칼렌더링 온도와 닙체류 시간 증가에 의한 섬유의 기계적 변형과 열전달에 의한 섬유의 열 변형이 효과적으로 발생하여 섬유간 결합면적이 증가된 결과로 생각되었다. 인열강도는 소프트닙 캘린더링 후 전반적으로 감소하였으나 캘린더링 온도와 닙체류시 간은 인열강도에 미치는 영향은 적은 것으로 나타났다. 소프트 닙 캘린더링 시 발생하는 인 열강도의 저하를 막기 위해서는 닙 체류시간을 짧게 적용하고 섬유의 열변형이 종이의 표변 에서만 일어날 수 있도록 유입지 함수율과 가열롤의 표면온도를 적절히 조절하는 것이 필요 하리라 판단되었다.광택도는 온도와 압력이 증가할수록 증가하였으나, 닙 체류시간에 따라서는 큰 변화를 나타내지 않았으며 120도씨에서는 닙 체류시간의 증가에 따라 광택도가 오히려 감소하기도 하였다. 불투명도는 벌크와 마찬가지로 압력이 높고 가열롤의 표면온도가 높은 경우 낮게 나타 났다 특히 닙 체류시간의 증가에 따라 감소하는 경향을 보였다.보였다.

• Resources Recycling
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• v.14 no.3
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• pp.55-62
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• 2005

Mechanical properties of shell powder containing mixed recycled plastics were investigated depending on the shell content and surface modification. First, shell powder and LDPE were compounded using the twin screw extruder to manufacture 40 wt% master batch(M/B), and the M/B was blended with LDPE to produce bulk specimens with 10, 20, 30 and 40 wt% shell content. To improve the compatibility of shell powder with mixed recycled plastics matrix, surface of shell powder was chemically modified with cations or cationic surfactant. Surface modified shell was also used to prepare bulk specimens with the same shell content. Mechanical property analysis showed obvious improvement for the surface modified shell containing bulk specimens compared to unmodified ones. These results can lead to the development of new applications for the mixed recycled plastics.

• Journal of Sericultural and Entomological Science
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• v.41 no.1
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• pp.48-53
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• 1999

The study was carried out to investigate the effects of hydrolysis conditions such as treatment times and concentrations on the solubility of insoluble sericin using the hydrochloric acid solution. When insoluble sericin was hydrolyzed by HCl solution, the solubility was increased with the higher treatment concentration. As the results of electrophoresis of sericin powder obtained by the HCl treatment, a distinguishable band was not confirmed. Average degree of polymerizations(A.D.P.) of sericin hydrolyzed by HCl solution were about 4.2~5.9 and average molecular weights(M.W.) were about 470~670. The longer hydrolysis time reduced the whiteness of sericin powder. As the results of amino acid analysis, the amino acid compositions of the sericin powder from HCl treatment were sililar to that of insoluble sericin, but Tyr. and Arg. were not detected in the powder obtained by HCl treatment. In DSC analysis, thermal deformation and pyrolysis peak located at near 220$^{\circ}C$ and 330$^{\circ}C$.

• Composites Research
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• v.13 no.6
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• pp.23-29
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• 2000

The internal residual stresses within the multilayered structure with sharp interface induced by the difference in thermal expansion coefficient between the materials of adjacent layers often provide the source of failure such as delamination of interfaces etc. Recent development of the multilayered structure with functionally graded interface would be the solution to prevent this kind of failure. However a systematic thermo-mechanical analysis is needed for the customized structural design of multilayered structure. In this study, theoretical model for the thermo-mechanical analysis is developed for multilayered structures of the $Al-SiC_p$ functionally graded composite for electronic packaging. The evolution of curvature and internal stresses in response to temperature variations is presented for the different combinations of geometry. The resultant analytical solutions are used for the optimal design of the multilayered structures with functionally graded interface as well as with sharp interface.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.30 no.5
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• pp.94-100
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• 2002

This paper is concerned with the development, and performance test of LIPCA (Lightweight Piezo-composite Curved Actuator) that is lighter than other conventional piezo-composite type actuators. LIPCA is composed of top fiber composite layers with a high modulus and low CTE (Coefficient of Thermal Expansion), a middle PZT cermaic wafer, and base layers with a high modulus and high CTE. The performance of each actuator was evaluated using an actuator test system consisting of an actuator supporting jig, a high voltage actuating power supplier, and a non-contact laser measuring system. The simply supported condition actuator was excited by the power supplier with 1.0Hz cycle and up to $100\sim400V_{pp}$. The displacement at the center point of actuator was measured with non-contact laser displacement measuring system, It has been shown that the LIPCA-C2 can 34% decrease in mass and 13% increase in displacement compared to THUNDER.

• Korean Journal of Soil Science and Fertilizer
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• v.40 no.5
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• pp.418-428
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• 2007

Physical and chemical properties of the aggregate by-products including sludge and crushed dust samples collected from the 21 private companies throughout the country were analyzed to evaluate possible usage of the by-products as artificial soil materials for plantation. The pH of the materials ranged from 8.0 to 11.0. The organic matter content was $2.85g\;kg^{-1}$, and the total nitrogen content and available phosphate content were low as 0.7 percents and $12.98mg\;kg^{-1}$, respectively. Exchangeable $Ca^{2+}$, $Mg^{2+}$, $K^+$, and $Na^+$ were 2.29, 0.47, 0.02 and $0.05cmol\;kg^{-1}$, respectively. Heavy metal contents were lower than the limits regulated by environmental law of Korea. Textural analysis showed that most of the materials were silt loam with low water holding capacity ranged from 0.67 to 7.41 percents, and with low hydraulic conductivity ranged from 0.4 to $2.8m\;s^{-1}$. Mineralogical analysis showed that the aggregate by product materials were mostly composed of silicate, alumina and ferric oxides except calcium oxide dominant materials derived from limestones. The primary minerals were quartz, feldspars and dolomites derived from granite and granitic gneiss materials. Some samples derived from limestone material showed calcite and graphite together with the above minerals. According to the result, it can be concluded that the materials could be used as the artificial soil material for plantation after proper improvement of the physico-chemical properties and fertility.

• Geophysics and Geophysical Exploration
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• v.16 no.1
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• pp.36-44
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• 2013

We conducted the airborne magnetic and radiometric survey for the characterization of the black shale related and pyrometamorphic uranium deposits distributed in Geumsan area. For the successful characterization of the uranium deposits, the general geological and structural geological features were investigated based on the lithological and linear feature analysis to individual magnetic and radiometric data as the first step. Lithological analysis from the magnetic reduction to the pole and downward continuation map revealed that prominent positive anomalies caused by black and dark gray slate member were clearly recognized as magnetic sources. These results indicate that magnetic survey, even though it is not a direct method for the detection of uranium, can be a useful tool in uranium detection. By the linear feature analysis based on 2nd vertical derivative and curvature map, two linearments corresponded the gray hornfels and black slate member were extracted and in succession, the additional uranium potential zone was inferred. Final discrimination whether uranium-rich or not was confirmed by radiometric and uranium anomaly map. From these analysis, we finally concluded that uranium deposit originated by pyrometamorphic process was confined near the intrusive area only. On the contrary, it was found that black shale related uranium deposit is distributed and extended through out the entire survey area with south-west to north-east direction. In addition, from the linear feature analysis based on radiometric total anomaly map, the typical discontinuous characteristics were recognized in areas where uranium-contained linearments cross the faults. From the above discussion, we concluded that airborne magnetic and radiometric survey are complementary to each other. So it is preferable to carry out simultaneously for the efficient data processing and fruitful interpretation.

• Journal of Korean Society of Environmental Engineers
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• v.38 no.2
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• pp.87-95
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• 2016

Turbidity is a key indicator to the user that the 'Discolored Water' phenomenon known to be caused by corrosion of the pipeline in the water supply system. 'Discolored Water' is defined as a state with a turbidity of the degree to which the user visually be able to recognize water. Therefore, this study used data mining techniques in order to estimate turbidity changes in water supply system. Decision tree analysis was applied in data mining techniques to develop estimation models for turbidity changes in the water supply system. The pH and residual chlorine dataset was used as variables of the turbidity estimation model. As a result, the case of applying both variables(pH and residual chlorine) were shown more reasonable estimation results than models only using each variable. However, the estimation model developed in this study were shown to have underestimated predictions for the peak observed values. To overcome this disadvantage, a high-pass filter method was introduced as a pretreatment of estimation model. Modified model using high-pass filter method showed more exactly predictions for the peak observed values as well as improved prediction performance than the conventional model.