• 한국우주과학회:학술대회논문집(한국우주과학회보)
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• 한국우주과학회 2010년도 한국우주과학회보 제19권1호
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• pp.31.3-31.3
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• 2010

인공위성은 궤도상에서 별추적기를 기준으로 자세제어를 수행한다. 이러한 별추적기의 지향방향 정밀도는 위성의 운용 및 관측성능에 커다란 영향을 미치게 된다. 따라서 별추적기의 지향방향은 초기에 설정된 지향방향으로부터 변화하지 않는 것이 중요하다. 일반적으로 별추적기는 가시영역을 확보하기 위하여 특정한 방향으로 장착되어야 하고 이를 위하여 위성 구조물과 연결시켜 주는 장착 구조물이 적용된다. 이러한 장착 구조물에는 히터가 부착되어 온도 제어를 함으로써 별추적기의 지향오차를 최소화 하도록 한다. 이 논문에서는 온도제어를 위해 히터가 작동하여 장착구조물에 온도구배가 발생할 경우 별추적기의 지향방향의 변화가 허용 가능한 수준이내에 해당하는가를 해석적으로 검토한 결과를 기술한다.

• 한국항공우주학회지
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• 제44권1호
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• pp.80-87
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• 2016

본 논문에서는 계절 및 주야의 온도변화를 고려한 관측위성의 열지향오차해석을 실시한다. 관측위성은 임무수행기간 동안 다채널의 관측센서를 이용해서 지구표면의 영상을 촬영한다. 그러나 주야 및 계절별로 최대 200도의 온도환경 차이가 발생하며 이로 인해 관측센서 및 별추적기의 시선벡터가 변화되고 정해진 목표지점의 영상촬영이 어렵다. 이런 문제를 사전예측하고 대응하기 위해서 열지향오차해석을 실시한다. 우선 궤도열환경해석으로부터 도출된 성긴 온도장 정보를 상세한 구조유한요소모델에 PAT기법을 이용해 보간하여 온도변화에 따른 열변형해석을 수행하였다. PAT로 보간된 온도분포의 정확도를 검증하였으며, 열변형해석결과로부터 열지향오차를 도출하였다.

• 대한기계학회논문집A
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• 제24권5호
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• pp.1343-1351
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• 2000

Thermally induced errors have been significant factors affecting the machine tool accuracy. In this paper, the spindle thermal error has been focused, where the 5 degree of freedom thermal error components are considered. An effective measurement system has been devised for the 5 DOF thermal errors, consisting of gap sensors and thermocouples around the micro-computer interfaced environment. Several thermal error modeling techniques are also implemented for the thermal error prediction: multiple linear regression, neural network and system identification methods, etc. The performance of the thermal error modeling techniques is evaluated and compared, giving the system identification method as the optimum model having the least deviation. The developed system for the thermal error measurement and modeling was practically applied to a CNC machining center, and the spindle thermal errors were effectively compensated around the micro computer-machine tool interfaced networks. The machine tool accuracy was improved about 4-5 times typically.

• 한국산업융합학회 논문집
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• 제5권4호
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• pp.373-378
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• 2002

This paper presents a method to predict tool deflection induced by the thermal distribution and the cutting force using FEM in milling operation. The thermal distribution of cutting tool was predicted using FEM after measuring the temperature of the end of tool and of the tool holder. The thermal deflection of cutting tool was predicted using FEM as well. The tool deflection induced by the cutting force was analyzed with the solid model of cutting tool. An end mill tool caused most of tool deflection comparing to tool holder. Most of thermal deflection came from Z-direction and most of tool deflection induced by the cutting force came from X and Y direction. Precision cutting will be accomplished when tool locations are generated considering the thermal deflection of cutting tool and the tool deflection induced by the cutting force in CAD/CAM.

• 한국공작기계학회논문집
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• 제11권4호
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• pp.102-106
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• 2002

Development of high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of the tool change time as well as rapid travel time can enhance the productivity. However, the high speed feed drive system generates more heat in nature, which leads thermal expansion that has adverse effects on the accuracy of machined parts. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach. The results showed the machining accuracy could be maintained to better than $\pm$ 5$\mu\textrm{m}$ while using this sensor.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.263-268
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• 1997

Development of a high speed feed drive system has been a major issue for the past few decades in machine tool industries. The reduction of tool change time as well as repid travel time can enhance the productivity. However,the high speed feed drive system generates more heat in nature,which leads to thermal expansion that has adverse effects on the accuracy of machined part. The paper divides the feed drive system into the ball screw and guide way. For each part, the thermal behvior model is separtately developed to estimate the position error of the respective feed drive system that is caused by the thermal expansion. The modified lumped capacitance method is used to analyze the linear position error of the ball screw. The thermal deformation of guide way parts affects the straightness and angular error as well as linear position error. Finite element method is used to estimate the thermal behavior of these guide way parts. The effectiveness of the proposed models are verified through the experiments using laser interferometer.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1997년도 춘계학술대회 논문집
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• pp.257-262
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• 1997

A compact measurement system is developed to measure in-process errors due to thermal deformation of a machine tool, this system is composed of a gauge, 5gap-sensors and a PC. The gauge is made of invar, which is a material that has a very low thermal expansion coefficient. A new neural network model is constructed to estimate thermally induced machine tool errors based on the measured data,the given data,that is a width of cut,a depth of cut, a feed rate, a spindel speed etc, and the calculated data. The detail of the model proposed is described in the paper together with the experimental methodologies using a proposed compact measurement system to examine the validity of the proposed approach.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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• pp.345-350
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• 1999

The effectiveness of software error compensation for thermally induced machine tool errors relies on the prediction accuracy of the pre-established thermal error models. The selection of optimal sensor locations is the most important in establishing these empirical models. In this paper, a methodology for the selection of optimal sensor locations is proposed to establish a robust linear model which is not subjected to collinearity. Correlation coefficient and time delay are used as thermal parameters for optimal sensor location. Firstly, thermal deformation and temperatures are measured with machine tools being excited by sinusoidal heat input. And then, after correlation coefficient and time delays are calculated from the measured data, the optimal sensor location is selected through hard c-means clustering and sequential selection method. The validity of the proposed methodology is verified through the estimation of thermal expansion along Z-axis by spindle rotation.

• 전자공학회논문지B
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• 제31B권6호
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• pp.81-90
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• 1994

Finite element analysis is performed for transient thermal deformation of a shadow mask inside the Braun tube and the landing shift or mislanding of the electronic beam is calclated. The shadow mask has numerous slits through which the electronic beams are guided to land on the designed phosphor. Its thermal deformations therefore cause the mislanding of the electronic beam and result in decolorization of a screen. For realistic finite element analysis, firstly the effective thermal conductivity and the effective elastric modulus are calculated, and the shadow mask is modeled as shell without slits. Next the nonlinear finite element formulation is developed for transient heat transfer on the shadow mask, wherein thermal radiation is a major heat transfer mechanism. Analysis of the resulting thermoelastic deformations is followed, from which the mislanding of the electronic beam is obtained. The present finite element scheme may be efficiently used for thermal deformation design of a shadow mask.

• Journal of Astronomy and Space Sciences
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• 제18권1호
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• pp.81-93
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• 2001

과학위성 1호 원자외선 분광기(FIMS)는 인공위성 발사 및 궤도 운영시 경험하는 환경하에서 기계구조적인 안정성과 광학적 성능의 저하를 최소화하도록 설계되어야 한다. 이를 위하여 원자외선 분광기의 광학 성능과 직접적으로 관련되어 있는 회절격자 및 최절격자 마운트의 구조 및 열변형에 대한 유한요소해석을 수행하였다. 회절격자 마운트의 고유진동수를 100 Hz 이상 유지하면서 발사시 겪게되는 준 정적 하중에 의한 응력이 회절격자에 직접 전달되지 않고 회절격자 마운트에 의해 상쇄될 수 있도록 하였다. 또한, 온도 변화에 의한 회절격자에 미치는 영향을 계산하기 위하여 시간변화에 따른 분석 및 정적 해석을 수행하였으며, 회절격자 마운트에 의하여 회절격자에 작용하는 열적 변형 및 응력을 충분히 감쇄시킬 수 있음을 확인하였다. 온도 변화에 의한 광학 성능의 변화는 허용오차 범위내에 있음을 알 수 있었다.