• 제목/요약/키워드: 열간압축

검색결과 65건 처리시간 0.024초

결정립 조대화된 기계적 합금화 ODS NiAl의 Creep 성질 (Creep Properties of Grain Coarsened ODS MA NiAl)

  • 어순철;서성재
    • 한국재료학회지
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    • 제7권11호
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    • pp.942-950
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    • 1997
  • NiAI기 산화물 분산강화(Oxide Dispersion Strengthende:ODS)합금을 기계적 합금화 (Mechanical Alloying: MA)방법으로 제조하였으며, 열간압축방법으로 성형하였다. 연이어 단순항온처리에 의한 정상결정립성장과 특성조건에서의 thermomechanical treatment 에 의한 이차재결정화를 유도하였다. 결정립 조대화된 ODSD MA NiAI의 creep 성질 및 이에 조대화된 미세조직은 creep 성질이 저하된 반면, 이차재결정화된 MA NiAI의 creep성질은 크게 향상되었다. 이 creep 성질의 향상은 이차재결정화의 특성인 급격한 결정립의 조대화, 분산상의 성장억제 및 grain aspect ratio의 증가에 기인한 것으로 사료되었다. 이차재결정화된 ODS MA NiAI의 creep또는 glide controlled dislocation creep임을 제시하지만, 전체 creep속도가 결정립 크기 및 grain aspect ratio의 영향을 크게 받은 것을 볼 때, 결정립계 미끄럼기구가 주 creep 기구와 조합되어 MA NiAI의 전체 creep기구에 영향을 준 것으로 추정할 수 있었다.

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대형 압축기 휠의 열간단조 공정설계 (Hot Forging Design for a Large Scale Compressor Wheel)

  • 임정숙;염종택;김현규;박노광
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2003년도 추계학술대회논문집
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    • pp.47-50
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    • 2003
  • Hot-forging Process and die design was made for a large-scale compressor wheel of Ti-6Al-4V alloy with 2-D FE analysis. The design integrated the geometry-controlled approach and dynamic materials modelling(DMM). In order to obtain the processing contour map of Ti-6Al-4V alloy based on DMM, compression tests were carried out in the temperature range of 915$^{\circ}C$ to 1015$^{\circ}C$ and the strain range of 10$\^$-3/s$\^$-1/ to 10s$\^$-1/. In the die design of the compressor wheel using the rigid-plastic FE analysis, forging dimensional accuracy, the capacity of the forging machine and defect-free forging were considered as main design factors. The microstructure of hot forged wheel using the designed die showed a typical alpha-beta structure without forging-defects.

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열간압축성형에 의한 저압사출성형 결합제 시스템의 결정 (Application of Compression Molding to Determination of Binder System for Low Pressure Injection Molding)

  • 김상우;이해원;송휴섭;김병호
    • 한국세라믹학회지
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    • 제31권8호
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    • pp.823-828
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    • 1994
  • Dispersion condition of Si3N4 powder in molten wax was established by comparing relative viscosity of mixture with 20 vol% solids loading, while the evaluation of compression-molded sample was demonstrated as an effective method for developing a binder system for injection molding. The best dispersion of Si3N4 powder in molten wax was achieved when Si3N4 powder was treated with 5% stearic acid, and the critical powder volume fraction was determined to be about 0.51 from density measurement of compression-molded samples. Samples containing polar secondary binder showed markedly improved green strength, higher thermal expansion and increased wicking rate in the early stage.

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공구강 분말 성형체의 고온 치밀화 성형공정 (High Temperature Densification Forming Process of Tool Steel Powder Compact)

  • 최학현;전윤철;김기태
    • 대한기계학회논문집A
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    • 제20권7호
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    • pp.2182-2195
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    • 1996
  • Densification characteristics and behavior of tool steel powder compact during high temperature forming processes were investigated under pressure less sintering, sinter forging and hot isostastic pressing. In pressureless sintering, full density was obtained at a closely controlled temperature near the solidus of the material. Finite element calculations from constitutive model for densification by power law creep and diffusional flow were compared with experimental data. Agreements between theoretical calculations and experimental data were good in hot isostatic pressing but not as good in sinter forging.

급속응고기술에 의한 n-type 90%$Bi_{2}Te_{3}+10% Bi_{2}Se_{3}$ 열간압축제의 열전특성 (Thermoelectric Properties of n-type 90%$Bi_{2}Te_{3}+10% Bi_{2}Se_{3}$ Materials Prepared by Rapid Solidification Process and Hot Pressing)

  • 김익수
    • 한국분말재료학회지
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    • 제3권4호
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    • pp.253-259
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    • 1996
  • The efficiency of thermoelectric devices for different applications is known to depend on the thermoelectric effectiveness of the material which tends to grow with the increase of its chemical homogeneity. Thus an important goal for thermal devices is to obtain chemically homogeneous solid solutions. In this work, the new process with rapid solidification (melt spinning method) followed by hot pressing was investigated to produce homogeneous material. Characteristics of the material were examined with HRD, SEM, EPMA-line scan and bending test. Property variations of the materials were investigated as a function of variables, such as dopant ${CdCl}_{2}$ quantity and hot pressing temperature. Quenched ribbons are very brittle and consist of homogeneous $Bi_2Te_3$, ${Bi}_{2}{Se}_{3}$ solid solutions. When the process parameters were optimized, the maximum figure of merit was 2.038$\times$$10^{-3}K^{-4}. The bending strength of the material hot pressed at 50$0^{\circ}C$ was 8.2 kgf/${mm}^2$.

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열간 압축 공정에 의한 Zn4Sb3의 직접 고상 반응 합성 및 열전특성 (Direct Solid State Synthesis of Zn4Sb3 by Hot Pressing and Thermoelectric Properties)

  • 어순철
    • 한국분말재료학회지
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    • 제12권4호
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    • pp.255-260
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    • 2005
  • Direct solid state synthesis by hot pressing has been applied in order to produce high efficiency $Zn_4Sb_3$ bulk specimens. Single phase $Zn_4Sb_3$ with 98.5% of theoretical density was successfully produced by direct hot pressing of elemental powders containing 1.2 at.% excess Zn. Thermoelectric properties as a function of temperature were investigated from room temperature to 600 K and compared with results of other studies. Transport properties at room temperature were also evaluated. Thermoelectric properties of single phase $Zn_4Sb_3$ materials produced by direct synthesis were measured and are comparable to the published data. Direct solid state synthesis by hot pressing provides a promising processing route in this material.

확산과 Power- law 크립을 고려한 압분체 열간정수압압축 공정의 해석 (Analysis of Hot Isostatic Pressing of Powder Compacts Considering Diffusion and Power-Law Creep)

  • 서민홍;김형섭
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2000년도 추계학술대회 논문집
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    • pp.66-69
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    • 2000
  • In order to analyze the densification behaviour of stainless steel powder compacts during hot isostatic pressing (HIP) at elevated temperatures, a power-law creep constitutive model based on the plastic deformation theory for porous materials was applied to the densification. Various densification mechanisms including interparticle boundary diffusion, grain boundary diffusion and lattice diffusion mechanisms were incorporated in the constitutive model, as well. The power-law creep model in conjunction with various diffusion models was applied to the HIP process of 316L stainless steel powder compacts under 50 and 100 MPa at 1125 $!`\acute{\dot{E}}$. The results of the calculations were verified using literature data It could be found that the contribution of the diffusional mechanisms is not significant under the current process conditions.

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형단조품의 잔류응력 제거처리공정 수치해석 (Numerical Analysis of Residual-Stress Relaxation in a Die Forging)

  • 박성한;이방업;조원만;은일상
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 1998년도 제11회 학술강연회논문집
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    • pp.16-16
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    • 1998
  • 우주발사체용 로켓트 구조재로 사용되는 알루미늄합금 단조재는 강도확보를 위하여 고온으로 가열후 급냉과정에서 상당한 크기의 잔류응력이 발생되고 이로 인해 기계가공시 변형이 유발되어 조립성이 나빠진다. 잔류응력은 그 크기가 재료의 항복강도를 초과할 때 제거되므로 응력제거(stress relief)를 위해서는 외부하중이 가해져야 한다. 응력제거 처리는 소성변형, 열처리 및 초음파 등의 방법으로 수행되며 소성변형에 의한 제거효과가 가장 크다 형상이 복잡한 형 단조재의 경우 열간단조금형과 동일한 금형을 이용하는 TX52 등의 방법을 적용한다고 알려져 있으나 TX54에 대한 금형설계 및 소성변형률 적용 데이터는 공정 know-how로 분류되어 있다. 잔류응력제거 처리의 해석적 연구로는 판재와 링롤재에 대해서는 인장 및 압축 소성변형에 적용에 대한 결과가 발표된 바 있으나 형 단조재의 경우에는 전무하다

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혼합 금속 분말의 고온 치밀화 거동 (Densification Behavior of Mixed Metal Powders under High Temperature)

  • 조진호;김기태
    • 대한기계학회논문집A
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    • 제24권3호
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    • pp.735-742
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    • 2000
  • Densification behaviors of mixed metal powder under high temperature were investigated. Experimental data of mixed copper and tool steel powder with various volume fractions of Cu powder were obtained under hot isostatic pressing and hot pressing. By mixing the creep potentials of McMeeking and co-workers and of Abouaf and co-workers originally for pure powder, the mixed creep potentials with various volume fractions of Cu powder were employed in the constitutive models. The constitutive equations were implemented into a finite element program (ABAQUS) to compare with experimental data for densification of mixed powder under hot isostatic pressing and hot pressing. Finite element calculations by using the creep potentials of Abouaf and co-workers agreed reasonably well with experimental data, however, those by McMeeking and co-workers underestimate experimental data as observed in the case of pure metal powders.

고상합성으로 제조된 MnSi1.73:Crx의 열전특성

  • 신동길;유신욱;주경석;송권민;김일호
    • 한국진공학회:학술대회논문집
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    • 한국진공학회 2014년도 제46회 동계 정기학술대회 초록집
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    • pp.451-451
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    • 2014
  • 중고온 열전재료로서의 응용 가능성이 높은 HMS (higher manganese silicide)는 높은 제백계수, 낮은 전기저항, 높은 산화 저항성뿐만 아니라 구성 원소가 풍부하며 친환경적인 열전재료이다. HMS는 주로 용해/응고법, 단결정 성장법에 의해 합성되지만, 구조적인 불균질성 및 많은 합성 에너지를 소비하는 단점이 있다. 또한 진성 HMS는 비교적 낮은 열전특성을 나타내기 때문에 도핑에 의한 열전특성의 개선이 필요하다. 본 연구에서는 HMS의 한 종류인 MnSi1.73에 Cr을 도핑한 화합물 MnSi1.73:Crx (x=0, 0.005, 0.01, 0.02, 0.03)를 고상반응(solid state reaction)과 진공 열간압축성형(hot pressing)을 통해 제조하였다. XRD와 Rietveld refinement를 통해 상변화 및 상분율을 분석하였고, 323~823 K까지 전기적 및 열적 특성을 측정하여 열전 성능지수(ZT)를 평가하였다.

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