• Title/Summary/Keyword: 연삭액

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친환경 난삭재 절삭가공기술

  • Kim, Dong-Hyeon;Kim, Gwang-Seon;Lee, Chun-Man
    • Journal of the KSME
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    • v.52 no.2
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    • pp.43-47
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    • 2012
  • 현재 난삭재 가공에는 연삭가공기술이 널리 쓰이고 있다. 하지만 연삭가공은 냉각액, 절삭유 등의 소모가 많아 환경에 나쁜 영향을 미치고 에너지 소모도 크다. 최근에 LAM(레이저 보조가공) 등의 기술개발이 이루어져 기존보다 더 효율적으로 난삭재를 가공할 수 있게 되었다. 이 글에서는 환경 친화적 난삭재 절삭가공기술 동향에 대해 소개한다.

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A Study on the Environment-Friendly Grinding Technology through Minimizing Coolant (냉각액 최소화를 통한 환경 친화적 연삭 가공기술 연구)

  • 최헌종;이석우;김대중;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.796-799
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    • 2000
  • The concern of environmental problems by using coolant required the recycling technologies of used coolant and development of environmental-firiendly coolant Some methods have been developing. Those are the dry grinding with compressed cold air and grinding with misted coolant. The farmer is effective in the cooling effect, but has not the performance of lubrication. Otherwise, the latter can satisfy both of them and also decrease the environmental pollution. This paper tried to analyze the cooling effect and surface integral of coolant, compressed cold air, mist through measuring the temperature of grind point and grinding force. Especially, the grinding method with misted coolant according to parameters was done. So, the finding method with misted coolant proved to be effective as one of methods to decrease the environmental pollution.

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세라믹 랩핑가공의 다듬질정도와 가공율에 관한 연구

  • 안유민;한동철
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1992.10a
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    • pp.131-135
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    • 1992
  • 랩핑은 가공물의 치수정도와 다듬질면 정도의 향상을 위해 최종적으로 사용되는 가공법이다. 랩제(abrasive)로 서는 다이아몬드, SiC, 그리고 $Al_{2}$ $O_{3}$ 등이 사용되며 공작액과 혼합되어 가공물과 랩핑 블럭 사이에 끼이어 연삭작용을 하게 된다. 본 연구에서는 중요 가공변수등이 가공면 거칠기와 가공율에 미치는 영향을 실험측정하였고, 그 실험결과를 세라믹 랩핑가공의 기본적 연삭작용 기구인 취성파괴.현상을 기초로 하여 설명하였다.

조면 연마ㆍ경면 연마의 기본

  • Korea Optical Industry Association
    • The Optical Journal
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    • s.105
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    • pp.72-79
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    • 2006
  • 연마법은 정밀도가 높은 가공을 할 수 있게 함으로써 르네상스 시대부터 오늘날에 이르기까지 다양한 광디바이스를 제공하고 광학산업발전에 크게 기여를 했다고 해도 과언이 아니다. 최근 과학과 기술의 진보에 따라 새로운 연마 자재를 입수하기가 쉬워진 덕택에 연마법은 다양한 형태로 기술 개선이 진행되고 있다. 연마는 조면 연삭과 경면 연삭으로 크게 나눌 수 있는데 이들 연마는 기본적인 가공 조작으로서, 랩과 폴리싱 패드(폴리셔) 혹은 지석 등의 공구면에 연마제나 연마액을 공급하고 거기에 가공물을 누르면서 문지르는 방법을 채용하는 것이 일반적이다. 래핑은 지석 연마로 바뀌고 있고, 폴리싱은 다시 고도의 경면 연마로 발전하고 있어 앞으로도 광 디바이스 제작에 기여할 가공 기술이다. 이와 관련하여 본 고에서는 조면 연마, 경면 연마 순서로 설명하겠다.

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Experimental Study on the WEDG Characteristics of WC-Co -Relationship between Surface Integrity and Dielectric Conditions- (WEDG법에 의한 WC-Co의 가공특성의 실험적 연구 -가공액환경에 따른 표면특성-)

  • 정태현
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.246-251
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    • 2000
  • In this paper, Wire electric discharge grinding(WEDG) method for manufacturing the micro shaft was introduced and the machining characteristics was investigated. from the experimental results, it was concluded that high surface integrity could be obtained by use of dielectric fluid spraying method and small capacitive condenser.

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A Study on the Ultraprecision Grinding for Brittle Materials With Electrolytic Dressing (전해드레싱에 의한 경취재료의 초정밀 연삭에 관한 연구)

  • 김정두;이연종;이창열
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.6
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    • pp.1486-1496
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    • 1993
  • The diamond wheel with superabrasive is required for mirror-like surface grinding of brittle materials. But the conventional dressing mothod can not apply to the diamond wheel with superabrasive. Recently electrolytic dressing method was developed for cast-iron bonded diamond wheel with superabrasive. This technique can take replace of lapping and polishing. Using the electrolytic dressing, the surface roughness of workpiece was improved largely and grinding force was very low and the continuity of the grinding force was also very improved. In this study, the purpose is the realization of mirror-like surface grinding of ferrite with electrolytic dressing of metal bonded diamond wheel. For application of ultraprecision grinding for brittle material, superabrasive wheel, air spindle and inprocess electrolytic dressing were used. In addition, the effects of pick current and pulse width on ground surface were investigated, and the suitable dressing conditions for ferrite were found out.

A Study on the Determination of Grinding Wheel Life and Dressing Time Using AE Sensor (AE센서를 이용한 숫돌의 수명판정 및 드레싱시간의 결정에 관한 연구)

  • Jun, Kil-Jae;Lee, Sang-Tae;Kim, Nam-Kyung;Jung, Yoon-Gyo
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.5
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    • pp.95-102
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    • 2002
  • The grinding operation is an important machining process for machining of final surface. However, grinding process has inevitable troubles such as loading and glazing for grinding wheel. It is, therefore, an essential research theme to determine the wheel life and the dressing time for efficient grinding. In this study, AE signals (AEavg) generated in the grinding operation were measured and the dressing time was determined from the analysis of the AEavg value. To verify the propriety of the obtained result, the AE signals measured on the grinding and the dressing operation were compared with the grinding force signals and the dressing force which were measured at same time. From the obtained result, it was confirmed that the determination of the wheel life and the dressing tilde by the AE measurement technique proposed in this study can be practically used.

A Study on the Micro Hole Machining Characteristics in WEDG method (방전 미세구멍가공 특성의 고찰)

  • 정태현;박규율
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.953-956
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    • 1997
  • Micro drilling characteristics by EDM method was investigated. In detail, Micro tool electrode for EDM drilling was machined by use of WEDG method and micro hole was drilled using the machined tool electrode in SUS plate. The machining accuracy and time was compared in a different dielectric fluid. As a result, it was convinced that this method could be utilized as a fabrication technology of micro mold or micro 3 dimensional parts.

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