• Title/Summary/Keyword: 연삭속도

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Effects of the Surface Grinding Conditions on the Machining Elasticity Parameter (평면연삭조건이 가공탄성계수에 미치는 영향)

  • 임관혁;김강
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.8
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    • pp.26-32
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    • 1998
  • The grinding force generated during the grinding process causes an elastic deformation of the workpiece, grinding wheel, and machine system. Thus, the true depth of cut is always smaller than the apparent depth of cut. This is known as machining elasticity phenomenon. The machining elasticity parameter is defined as a ratio between the true depth of cut and the apparent depth of cut. It is an important factor to understand the material removal mechanism of the grinding process. To increase productivity, the value of this machining elasticity parameter must be large. Therefore, it is essential to know the characteristics of this parameter. The objective of this research is to study the effect of the major grinding conditions, such as table speed and depth of cut, on this parameter experimentally. Through this research, it is found that this parameter value is increasing when the table speed is decreasing or the depth of cut is increasing. Also, this parameter value depends on the grinding mode (up grinding, down grinding).

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비구면 가공을 위한 속도 파형 및 제어 알고리즘

  • 김형태;양해정
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.197-197
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    • 2004
  • 일반적으로 가공기는 주로 직선 운동 축과 회전 운동 축으로 구성되어 있으며, 여러 개의 축의 조합에 의하여 원하는 경로를 얻어내게 된다 여러 축이 조합이 되더라도 대부분 가공 동작의 경우는 하나의 축에 의한 단축 운동으로 충분히 만족할 만한 결과를 얻을 수 있다. 그러나, 금형 가공이나 렌즈가공 등은 단순한 회전이나 직선의 조합에 의한 곡선이 아닌 임의의 함수에 의한 곡선이므로 이러한 경우 2축 이상을 적절히 이동시켜서 원하는 형상을 얻어야 한다.(중략)

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저순도 알루미나 예비소결체 절삭시의 공구 수명

  • 이재우
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.247-247
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    • 2004
  • 세라믹의 완전 소결체는 높은 경도와 취성을 가지기 때문에 연삭과 같은 입자가공이 행해지게 되어, 가공능률이 매우 낮고, 복잡한 형상 창성이 어렵다. 완전소결된 세라믹의 절삭가공에서는, 공구수명이 짧고, 가공속도가 매우 늦어 일반의 부품가공에 적용하기 어렵다. 또한 소결이 전혀 행해지지 않은 성형체의 절삭가공은 공작물의 강도가 약하기 때문에 가공속도, 가공능률, 부품의 척킹 및 치수 정밀도 등에 문제가 있다고 할 수 있다 이러한 문제 때문에 엔지니어링 세라믹의 고능률, 고품위 절삭에 관한 연구가 필요하다.(중략)

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A Study on the Grinding Characteristics of the Quartz (Quartz의 연삭 특성에 관한 연구(I))

  • Im, Jong-Go;Ha, Sang-Baek;Choi, Hwan;Lee, Jong-Chan
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.870-873
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    • 2000
  • This investigation reports the grinding characteristics of quartz. Grinding experiments were performed at various grinding conditions including wheel mesh, table speed and depth of cut. The grinding forces and specific grinding energies were measured to compare the grindability of quartz with those of structural ceramics such as A1$_2$O$_3$, SiC, Si$_3$N$_4$ and ZrO$_2$. Surface roughness was also measured with tracer and the ground surfaces were observed with SEM. The chip formation energy of quartz was about 6J/㎣, which is quite smaller than those of structural ceramics. Although plastic flows are occured in Si$_3$N$_4$ and ZrO$_2$, micro/macro cracks are occured in ground surface of quartz like in A1$_2$O$_3$ and SiC.

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Abrasive Wear of Hybrid Metal Matrix Composites for High Wear Resistance (고 내마모성 혼합 금속복합재료의 연삭마모)

  • 송정일
    • Composites Research
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    • v.12 no.5
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    • pp.12-22
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    • 1999
  • Aluminum based metal matrix composites(MMCs) are well known for their high specific strength, stiffness and hardness. They are gaining further importance because of their high wear resistance. In this study wear behavior of $Al/Al_2O_3/C$ hybrid MMCs fabricated by squeeze infiltration method was characterized by the abrasive wear test under various sliding speeds at room and high temperature. Wear resistance of MMCs was improved due to the presence of reinforcements at high sliding speed. Especially wear resistance of carbon hybrid MMCs was superior to other materials because of its solid lubrication of carbon. The friction coefficient of MMCs was not affected by the sliding speed.

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Development of Auto-Control Power Supply of ELID Electrolysis Speed for Metal-Bonded Grinding Wheel (금속결합제 연삭 숫돌의 ELID 전해속도 자동 조절장치 개발)

  • Shin, Gun-Hwi;Kwak, Tae-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.11
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    • pp.899-904
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    • 2016
  • ELID grinding is an excellent technique for the mirror grinding of the variety of the advanced metallic or nonmetallic materials. The focus of this study is the development of an automatic-control electrolysis-speed device for the automation of the ELID-grinding process. For the development of the automatic-control electrolysis-speed device, analysis experiments regarding the ELID cycle and oxide-layer removal and creation were conducted according to a truing and dressing process. Also, a comparative experiment was conducted to confirm the variance of the electrolysis speed in accordance with changes of the voltage. The experiment results for the developed automatic-control electrolysis-speed device show that the developed device could control the electrolysis speed according to voltage changes through the use of the data that are monitored during the ELID-grinding process.

Kinematic Modeling and Analysis of Silicon Wafer Grinding Process (실리콘 웨이퍼 연삭 가공의 기구학적 모델링과 해석)

  • 김상철;이상직;정해도
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.42-45
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    • 2002
  • General wheel mark in mono-crystalline silicon wafer finding is able to be expected because it depends on radius ratio and angular velocity ratio of wafer and wheel. The pattern is predominantly determined by the contour of abrasive grits resulting from a relative motion. Although such a wheel mark is made uniform pattern if the process parameters are fixed, sub-surface defect is expected to be distributed non-uniformly because of characteristic of mono-crystalline silicon wafer that has diamond cubic crystal. Consequently it is considered that this phenomenon affects the following process. This paper focused on kinematic analysis of wafer grinding process and simulation program was developed to verify the effect of process variables on wheel mark. And finally, we were able to predict sub-surface defect distribution that considered characteristic of mono-crystalline silicon wafer

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Characteristics of Grinding Force and Surface Roughness by CBN and WA Wheel (CBN과 WA숫돌에 의한 연삭에서 연삭력과 표면거칠기 특성)

  • 하만경;곽재섭;양재용;정영득;심성보;류인일
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.1
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    • pp.26-31
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    • 2002
  • In this study an experimental investigation was conducted to find the grinding characteristics of ceramics, STD11 and STS304 materials. The grinding force and the microscopic observation of the workpieces were obtained in surface grinding. Grinding characteristics of ceramics were inspected through the microscopic examination the cutting force, and the surface roughness. It has been found that the finding force of ceramics is relatively low as compared to that of steels and that CBN wheel has an excellent performance. The surface roughness was measured according to the feedrate and the depth of out.

Analysis on Surface Characteristics of the Workpiece in the Grinding by CBN Wheel (CBN 숫돌을 이용한 연삭에서 공작물의 표면성상 분석)

  • Lee, Y. S.;Kwak, J. S.;Ha, M. K.;Koo, Y.;Yoon, M. C.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1105-1108
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    • 2001
  • In these days, according s the increase of technological development the part demension goes up for ultra-precision. It is grinding behavior that is important processing which directly influences by machining accuracy at product quality with the net shape manufacturing. In this study, by using CBN wheel an analysis carried out for workpiece's profiles and its characteristics by measuring grinding force and surface roughness. Workpiece materials were used STD11, SUS304 and STB2 varing condition of feedrate and depth of cut.

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Grinding Characteristics of Resinoid-bond CBN Wheel (레지노이드 본드 CBN 휠의 연삭 특성)

  • 원종호;김건희;박원규;안병민;박순섭;이진오;조주현
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.870-874
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    • 1997
  • Super-abrasives such as diamond and CBN have used to maintain accuracy and form deviation for superalloy etc. This study contains the dry cylindrical grinding of metals with resinoid-bond CBN wheel. For various conditions of grinding speed, workpiece speed, grinding depth and feed speed of table, the grinding resistance and the surface roughness are measured and discussed. The results are as follows.

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