• Journal of Advanced Marine Engineering and Technology
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• v.40 no.4
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• pp.295-300
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• 2016

This paper presents a numerical analysis of the delivery pressure wave in a 210-kW/cyl fuel injection pump (P. Corporation, Changwon-si, Korea) for medium-speed diesel engines using Ansys Fluent R15.0. Results obtained from experiment and from numerical analysis of the fuel delivery pressure wave were compared and found to be similar, thereby confirming the reliability of the numerical analysis of the delivery pressure wave in the fuel injection pump.

• Journal of Advanced Marine Engineering and Technology
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• v.35 no.4
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• pp.460-467
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• 2011

Cavitation phenomena during the spill process of the Bosch type fuel injection pump for medium-speed diesel engine were investigated by optical observations. Typically, these phenomena can cause a surface damage with material removal or round-off at the plunger and barrel port etc., and may shorten their expected life time. The images, which were recorded with high speed CCD camera and borescope, show that the plunger damage is mainly affected by fountain-like cavitation generated before the end of delivery. And the damages of barrel port and deflector are caused by jet-type cavitation generated after end of delivery.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2006.06a
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• pp.331-332
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• 2006

연료 분사펌프는 600bar 이상의 고압 연료를 분사밸브를 통하여 디젤기관의 연소실에 연속적으로 공급하는 장치이며, PLUNGER&BARREL 은 분사펌프의 핵심 부품으로 작동하고 고온 고압의 환경에서 $4{\mu}m$ 미만의 초정밀 간극을 유지해야 한다. 이러한 정밀한 가공 상태를 유지하기 위해선 내마모성 및 내열성에 적합한 재료와 열처리가 필수 요소이다. 현재 주로 사용되고 있는 방식은 DIAMOND STONE 에 의한 HORNIG 가공을 주로 사용하기 있다. 하지만, 연삭 가공과는 달리 별도의 치수 보정 장치가 없는 관계로, STONE 마모와 그에 따르는 마모량 공차에 의한 정밀 치수 확보의 어려움으로 인해, 고비용 저효율의 약점을 가지고 있다. 그러므로 기존의 HORNING STONE 방식을 대체한 PIN 방식의 HORNING MACHINE 개발을 목표로 한다.

• Journal of Korea Ship Safrty Technology Authority
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• v.16
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• pp.90-96
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• 2004

연료내의 오염물질은 고체오염물질과 액체오염물질로 나눌 수 있다. 고체 오염물질은 피스톤링과 실린더 라이더의 과도한 마모를 유발하거나 연료분사 펌프와 연료 분사 밸브의 고착을 일으킬 수 있다.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.11 no.6
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• pp.123-129
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• 2012

This study was carried out to improve the design of fuel injection pump for marine medium diesel engine. For this purpose, all parts of fuel injection pump were modeled and simulated using CATIA V5R19, FLUENT & MSC Nastran. Flow analysis for plunger cylinder and structural analysis for plunger, roller and spring, which were considered as essential parts of fuel injection pump, were performed to find the optimal design of fuel injection pump. As the results, flow of fluid in plunger cylinder was showed good results in case of 7.7~8.0m/s of plunger velocity. Furthermore, it was confirmed that plunger, roller and spring could be operated safely under 1,800bar pressure.

• Journal of Advanced Marine Engineering and Technology
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• v.13 no.4
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• pp.63-74
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• 1989

It is well-known that the fuel injection system if a diesel engine has taken a more important place in understanding of diesel combustion process with combustion chamber. But a diesel fuel injection system has an assembly of many complex and intricate problems such as the desired rate of injection, secondary injection and injection pump etc., in addition to the atomization for ignition and combustion, the penetration and diestribution for proper utilization of air. The analysis is carried out by simplifing and modeling the injection phenomena and dividing into three parts comprising of fuel injection pump, high pressure pipe and fuel injection nozzle. The purpose of this paper is to describe an analytical simulation of the injection system and to speed up the work of developing injection systems for new engines. The effects of important injection parameters as predicted by the present model are found to be in good agreement with experiment. It can be seen that there is an optimal pipe diameter for maximum quantity injected.

• Proceedings of the KAIS Fall Conference
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• 2010.05b
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• pp.1000-1003
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• 2010

기존 Non-Road 가솔린 불꽃점화 소형엔진의 경우 대부분이 캬브레이터 연료 공급 방식으로 연비 및 배기가스 성분이 매우 열악한 실정이다. 본 연구에서는 이러한 단점을 극복하고 배기규제에 대응하기위하여 전자제어식 연료분사방식으로 엔진을 변경하고, 관련핵심 부품의 설계 및 개발을 수행하였다. 전자제어식 소형엔진에 적합한 인젝터, 연료펌프를 선정하였으며 연료레일은 새로이 설계하여 장착하였다. 최적의 인젝터, 연료펌프 및 흡기포트를 선정하기위해 각각의 핵심 부품에 대한 성능개발을 수행하였다. 제작된 소형엔진은 엔진성능 개발을 통하여 연비 및 배기가스를 개발할 예정이다.

• The Transactions of the Korean Institute of Power Electronics
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• v.3 no.2
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• pp.85-91
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• 1998

This paper describes an study electric injection system for diesel engines. It is needed effective fuel injection which controls the solenoid valve of fuel pump. To solve this, this paper proposes DCC-PWM method which can realize fast reply and low holding current for solenoid valve on/off. For the proposed design method, simulation tools of ACSL are used to analyze the system. And the single-chip microcomputer is used to reduce the size of controller and to improve flexibility. And the systems validity can be verified through the experimental results.

• Proceedings of the Korean Society of Marine Engineers Conference
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• 2006.06a
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• pp.315-316
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• 2006

• Transactions of the Korean Society of Mechanical Engineers B
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• v.22 no.8
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• pp.1101-1110
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• 1998

Computational investigation was conducted to examine the performance of a high pressure common-rail fuel injection system which is used to power a passenger car direct injection (Dl) diesel engine. The pipe flows were modeled by one dimensional wave equation and solved by implicit FDM Each volume of injector was considered as chambers with orifice nozzle in connections. These simulation results were compared with the experimental data of Ganser Hydromag. The comparison of needle life and rate of injection between simulation data and experimental data showed quite a good agreement Different shape of injection rate can be made by adjusting the size of inlet orifice and exit orifice in the piston chamber The pilot injection was accomplished by adjusting command signal.