• Transactions of the Korean Society of Mechanical Engineers A
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• v.37 no.8
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• pp.991-998
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• 2013

The fuel injection pipe of a common rail system used in a clean diesel vehicle plays a role in supplying fuel from a rail to the injector of each cylinder connecting the engine under a repeated internal pressure. The fuel injection pressure is increased to over 200 MPa for satisfying EU emission standards and improving fuel efficiency, and a heading process and an autofrettage process are required for preventing folding defects and improving fatigue life. In this study, the flow stress and SN data of the material of the pipe are obtained through a tensile test and a fatigue test. The heading process for checking the folding defects of pipe ends is performed by using FEA. Furthermore, the optimal design of the autofrettage process for improving fatigue life considering not only the compressive residual stresses of the inner surface but also the tensile residual stresses of the outer surfaces of the pipe under the repeated internal pressure is performed by using FEA. To verify the process design, fatigue analysis for the autofrettaged pipe is performed.

• Proceedings of the KIEE Conference
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• 2011.07a
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• pp.1206-1207
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• 2011

하이브리드 발전시스템에서 전압과 주파수제어는 서로 다른 분산전원의 동기화 및 전력제어에 있어서 매우 중요하다. 본 논문에서는 디젤 발전 시스템에서 연료 분사량을 제어하여 주파수를 담당하는 Governor 제어기에 대한 제어 알고리즘을 개발하여 적용함으로써, 연료분사량을 최적화하여 일정한 속도제어를 하고자 한다. 이는 기본 제어기 알고리즘에 전력에 대한 전류 지령치를 첨가함으로서 제어기의 속응성 및 안정도를 개선할 수 있다. 또한 기존 디젤발전기의 부하에 따른 전압 및 주파수 특성을 분석하고, 시뮬레이션 함으로서 본 알고리즘을 검증하였다.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.16 no.3
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• pp.1677-1683
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• 2015

To cope with exhaust gas regulation, Diesel engine applied to electronic control system. As it accurately regulated the injected fuel mass and the fuel efficiency and the output are increased but the noise and the vibration are decreased. In order to keep the performance of Electronic Diesel Control System, it is important to accurately control the fuel pressure. However, when the regulator of fuel pressure is not controlled properly, the failure phenomenons(starting failure, staring delay, accelerated failure, engine mismatch et al.) occur because the fuel pressure is not stabilize. In this study, effects on a fuel pressure, engine rotating speed according to the control rate of fuel-pressure regulator are investigated in order to analyzed the performance variation with failure of fuel-pressure regulator. As a result, when the control rate of a fuel-pressure regulator is 4%~6% lower than that of standard condition, the variation of engine's rpm and return fuel flow is increased, and the abnormal condition was occurred. Besides, it is possible to diagnose the failures on fuel-pressure regulator under these conditions.

• Journal of ILASS-Korea
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• v.16 no.2
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• pp.76-81
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• 2011

A fuel injection system which is operated with a real vehicle driving simulation was developed as an alternative to a vehicle test for the fuel injectors. The sensor signals that are supplied to the ECU were measured and recorded as a data file for a vehicle driven in FTP-75 mode in a chassis dynamometer. The imperative sensor signals of the throttle position, vehicle speed, engine speed, crank position, cam position, intake air flow, and cooling water and intake air temperature were reconstructed using FPGA DAQ boards and a PXI computer. The scanning results showed good agreement with the input signals that were reconstructed. The ECU HILS system operated successfully to drive six fuel injectors, which injected fuel in the same pattern as if they were mounted in the vehicle driven in FTP-75 mode. Also, the fuel injection system developed in this research shows the possibility of application in evaluating the characteristics of fuel injection rate for injectors according to properties of injected fuel with the real driving mode of vehicles.

• Journal of the Korean Society for Aeronautical & Space Sciences
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• v.31 no.10
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• pp.60-65
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• 2003

An experimental study was performed to understand ignition characteristics of gas turbine combustor with rotating fuel injection system. Liquid fuel applied to the inner surface of rotating fuel nozzle which was driven by high speed electrical motor is flung away by centrifugal forces. The real scale combustor and test rig was manufactured and tested under atmospheric condition in KARl combustion test facility. From the test results, this combustor ignition characteristics are highly dependent upon fuel nozzle rotating speed. Futhermore, combustor exit gas temperature was rapidly changed by increasing or decreasing the fuel nozzle rotating speed.

• Journal of the Korean Institute of Gas
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• v.19 no.6
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• pp.34-39
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• 2015

Recently, most of the energy consumed in vehicle is derived from fossil fuels. For this reason, the demand for clean, renewable and affordable alternative energy is forcing the automotive industry to look beyond the conventional fossil fuels. Natural gas represents today a promising alternative to conventional fuels for vehicles propulsion, because it is characterized by a relatively low cost, better geopolitical distribution than oil, lower environmental impact, higher octane number and a higher self ignition temperature. Above all, CNG is an environmentally clean alternative to the existing spark ignition engines with the advantages of minimum change. In this study was installed bi-fuel system that a conventional 2 liters gasoline engine was modified to run on natural gas by a gas injection system. Experiments were mainly carried on the optimization of an ECU control strategy affecting the emission characteristics of CNG/Gasoline bi-fule vehicle. The test results shown that CO2 emission in bi-fuel mode was reduced 16% compared to gasoline fuel in the NEDC mode. Also the amount of CO and HC emissions in bi-fuel and gasoline modes were found to equality. But Compared to gasoline, the bi-fuel mode resulted in higher NOx emissions.

• Journal of the korean Society of Automotive Engineers
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• v.14 no.5
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• pp.54-60
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• 1992

This paper deals with the results of injection characteristics and the influence parameters upon the fuel injection performance of the inline injection system in a diesel engine. In this study, the characteristics of the injection rate, the injection pressure and the injection duration have been investigated by changing the injection parameters. The predicted results and injection performance are compared to the measured data from the injection test system.

• Transactions of the Korean Society of Automotive Engineers
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• v.6 no.5
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• pp.162-173
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• 1998

The high pressure common rail injection system offers a high potential for improving emmisions and performance characteristics in large direct diesel engines. High pressures in the common rail with electronic control allows the fuel quantity and injection timing to be optimized and controlled throughout a wide range of engine rpm and load conditions. In this study, high pressure supply pump, common rail, pipes, solenoid and control chamber, and nozzle were modeled in order to predict needle lift, rate of injection, and total injected fuel quantity. When the common rail pressure is raised up to 13.0 ㎫ and the targer injection duration is 1.0ms, the pressure drop in common rail is about 5.0㎫. The angle of effective pressurization is necessary to be optimized for the minimum pump drive torque and high pressure in common rail depending on the operating conditions. The characteristics of injection were also greatly influenced by the pressures in common rail, the areas of the inlet and exit orifice of the control chamber.

• Journal of Energy Engineering
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• v.4 no.3
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• pp.394-401
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• 1995

본 연구는 중심부에 액체, 외주부에 산화제가 흐르는 기액 동축분류의 유동장에 대한 것이다. 기액 동축 분사기는 연료의 분사량이 적은 소형 연소시스템을 고려하여, 실험은 연공비(W1/Wa)가 0.6 이하를 대상으로, 물과 공기를 사용하여 분사조건에 따른 분무특성과 기액 2상 분무류의 기본구조를 조사하여 액적의 확산, 기액혼합특성에 대하여 검토하여 다음과 같은 결론을 얻었다. 반경방향 기상속도분포 및 액적유속분포는 분구직경 및 분사조건에 관계없이 정규분포에 가까운 형태를 취하고 있으며, 각각 식 (2) 및 (3)으로 나타낼 수 있다. 기상속도는 반치폭은 축방향에 따라 일정한 구배 (≒4.6)로서 증가하며, 기상만의 단상분류의 구배(≒6)에 비해서 완만하다. 액적유속 반치폭은 축방향에 따라 더욱 완만한 구배(≒3.1)로서 증가한다. 무차원 액적유속분포는 축방향에 따라 일정한 구배(n≒1.5)로서 감소한다. 액적의 확산은 상대적으로 기액유량비가 클수록 효과적으라고는 말할 수 없고, 최대 확산을 이루는 최적의 기액유량비가 존재한다.

• Proceedings of the Korean Society of Propulsion Engineers Conference
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• 2006.11a
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• pp.47-53
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• 2006

The oxidizer-rich preburner is applied to the high efficiency closed cycle rocket propulsion system. This system is generally operated on oxidizer-fuel mixture ratio over than 50. The spray quality and mixing performance are very important for safe combustion of this preburner. This paper presents basic concept and spray characteristic of the preburner injector.