• Title/Summary/Keyword: 액화 공정

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The Status and Prospect of Technical Development of CTL (Coal-to-Liquid) in Korea (CTL (Coal-to-Liquid) 국내 기술 개발 현황)

  • Kim, Hak-Joo;Jung, Heon;Lee, Ho-Tae;Chun, Dong-Hyun;Lee, Chang-Keun;Lee, Jea-Goo
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.461-461
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    • 2007
  • 석탄을 합성석유로 전환시키는 석탄액화(CTL) 공장은 2차 세계대전시 독일 및 영국에서 가동되어 대량의 연료를 공급한 바 있다. 전후 대형 유전이 발견되어 값싼 석유가 공급되면서 CTL 공장의 운전은 중단되었다. 남아프리카공화국의 Sasol사만이 유일하게 1955년에 CTL공장의 조업을 시작하여 현재 하루 15만배럴의 석탄합성석유를 생산하고 있다. 최근 고유가가 지속되고 석유공급에 대한 불안감 때문에 여러 개의 석탄액화 프로젝트가 진행되고 있다. 중국은 2030년까지 석탄합성석유를 연간 3천만톤(60만배렬/일) 생산할 계획을 수립하였고, 2만배럴/일 규모의 석탄직접액화공장이 2008년 완공될 예정이다. 미국에서도 8개의 CTL 프로젝트가 진행되고 있다. 호주, 필리핀, 인도네시아, 인도 등에서도 석탄액화 프로젝트를 추진하고 있다. 석유를 전량 수입하는 우리나라도 에너지안보 차원에서 CTL에 대한 접근이 필요하다. 본고에서는 한국에너지기술연구원에서 추진되고 있는 석탄 기준 10톤/일급 석탄 합성석유 생산 공정 설계, 설비 시공 현황 및 향후 계획에 대하여 기술하였다.

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Optimal Design of Natural Gas Liquefaction Processes (천연가스 액화공정의 최적설계)

  • Cho, Hyun Jun;Yeo, Yeong-Koo;Kim, Jin-Kuk
    • Korean Chemical Engineering Research
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    • v.51 no.1
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    • pp.25-34
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    • 2013
  • The paper reviews the state of art in the design of liquefaction processes for the production of liquified natural gas, and addresses key design aspects to be considered in the design and how these design issues are systematically reflected in industrial applications. Various design options to improve energy efficiency of refrigeration cycles are discussed, including cascaded or multi-level pure refrigeration cycles which are used for covering wide range of cooling temperature, as well as mixed refrigerant cycle which can maintain a simple structure. Heat integration technique has been used for graphically examining differences of commercial cycles discussed in this paper, while energy efficiency and economics of commercial liquefaction processes has been summarized. Discussion also has been made about how to select the most appropriate set of drivers for compressors used in the liquefaction plant.

Proposal and Analysis of DMR Process with Hydrofluorocarbon Refrigerants (Hydrofluorocarbon 냉매를 적용한 DMR 공정 제안 및 분석)

  • Park, Jinwoo;Lee, Inkyu;Shin, Jihyun;Moon, Il
    • Journal of the Korean Institute of Gas
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    • v.20 no.1
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    • pp.62-67
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    • 2016
  • Natural gas, one of the cleanest fossil fuel, is liquefied to reduce its volume for the long distance transportation. Small size floating liquefied natural gas plant has small area that safe issue is highly considered. However, Dual Mixed Refrigerants (DMR) process has fire potential by using flammable refrigerants and N2 Expander process has low compressed energy efficiency which has high inherent process safety. Therefore, safe process with high compressed energy efficiency is constantly needed. This study suggested an alternative refrigerants to existing DMR process by using Hydrofluorocarbon which has high safety due to its non-flammable properties. As a result, it showed 34.8% lower compressed energy efficiency than DMR process that contains fire potential whereas 42.6% improved compressed energy efficiency than Single N2 Expander process. In conclusion, this research proposed safe process for small size floating liquefied natural gas plant while having high efficiency.

LNG 액화 사이클 개발현황

  • Yun, Jeong-In;O, Seung-Taek;Lee, Ho-Saeng;Lee, Sang-Gyu
    • The Magazine of the Society of Air-Conditioning and Refrigerating Engineers of Korea
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    • v.38 no.3
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    • pp.13-17
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    • 2009
  • LNG 수요가 급증하고 있는 현실에서 고부가가치 산업으로 부곽 되고 있는 LNG 플랜트 산업의 핵심기술인 액화 공정 사이클에 대해 설명하고자 한다.

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Trends of Direct/Indirect Coal Liquefaction Technologies (직·간접 석탄액화 기술 동향)

  • Park, Joo-Won;Park, Chulhwan;Kim, Hak-Joo;Jung, Heon;Han, Choon
    • Korean Chemical Engineering Research
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    • v.46 no.2
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    • pp.248-257
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    • 2008
  • Coal liquefaction technology was established in Germany in 1920s. Coal liquefaction refers to the process in which coal is converted into liquid fuels such as gasoline and diesel oil under certain conditions. Coal liquefaction is usually classified into direct coal liquefaction (DCL) and indirect coal liquefaction (ICL). Various technologies for coal liquefaction, conducted between 1970s and 2000s, resulted in the development and optimization of a communication ready technology for the production of petroleum substitutes as refinery feedstocks. The purpose of this paper is to review the research, development and demonstration of coal liquefaction. In these respects, various DCL and ICL processes under development were illustrated and compared. Also, the status and perspective of coal liquefaction projects in the world were viewed. Considering the scale, and technical difficulties of domestic coal liquefaction, the project has be leaded by the government.

Techno-economic Analysis and Environmental Impact Assessment of a Green Ammonia Synthesis Process Under Various Ammonia Liquefaction Scenarios (암모니아 액화 시나리오에 따른 그린암모니아 합성 공정의 경제성 및 환경 영향도 평가)

  • Gunyoung Kim;Yinseo Song;Boram Gu;Kiho Park
    • Korean Chemical Engineering Research
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    • v.62 no.2
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    • pp.163-172
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    • 2024
  • In this study, two different scenarios for ammonia liquefaction in the green ammonia manufacturing process were proposed, and the economic-feasibility and environmental impact of each scenario were analyzed. The two liquefaction processes involved gas-liquid separation before cooling at high pressure (high pressure cooling process) or after decompression without the gas-liquid separation (low pressure cooling process). The high-pressure cooling process requires higher capital costs due to the required installation of separation units and heat exchangers, but it offers relatively lower total utility costs of 91.03 $/hr and a reduced duty of 2.81 Gcal/hr. In contrast, although the low-pressure cooling process is simpler and cost-effective, it may encounter operational instability due to rapid pressure drops in the system. Environmental impact assessment revealed that the high-pressure cooling process is more environmentally friendly than the low-pressure cooling process, with an emission factor of 0.83 tCO2eq less than the low-pressure cooling process, calculated based on power usage. Consequently, the outcomes of this study provide relevant scenario and a database for green ammonia synthesis process adaptable to various process conditions.

Effects of Additives on Yield of Coal Liquefaction (석탄액화시 첨가제에 의한 수율 향상 효과)

  • 김종원;명광식;김연순;심규성;한상도
    • Journal of Energy Engineering
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    • v.5 no.2
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    • pp.176-182
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    • 1996
  • The effects of some additives (black liquor, NaOH, water and wood) on the conversion of coal and product were investigated in the lab-scale, high pressure reacting system around 375$^{\circ}C$. The addition of black liquor enhances the coal conversion yield about 38.6%, which is mainly due to NaOH in black liquor. Also, sulfur of the black liquor in coal liquefaction process evolved hydrogen sulfide, which causes the odor problem. Addition of water in coal liquefaction increased CO$_2$content in the gas phase, and low boiling range components in liquid products. Coprocessing of wood and coal at 400$^{\circ}C$ increased yield of liquid product about 8%, but higher temperature above 400$^{\circ}C$ reduced liquid product due to increase of gas products.

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Development of Monitoring System for the LNG plant fractionation process based on Multi-mode Principal Component Analysis (다중모드 주성분분석에 기반한 천연가스 액화플랜트의 성분 분리공정 감시 시스템 개발)

  • Pyun, Hahyung;Lee, Chul-Jin;Lee, Won Bo
    • Journal of the Korean Institute of Gas
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    • v.23 no.4
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    • pp.19-27
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    • 2019
  • The consumption of liquefied natural gas (LNG) has increased annually due to the strengthening of international environmental regulations. In order to produce stable and efficient LNG, it is essential to divide the global (overall) operating condition and construct a quick and accurate monitoring system for each operation condition. In this study, multi-mode monitoring system is proposed to the LNG plant fractionation process. First, global normal operation data is divided to local (subdivide) normal operation data using global principal component analysis (PCA) and k-means clustering method. And then, the data to be analyzed were matched with the local normal mode. Finally, it is determined the state of process abnormality through the local PCA. The proposed method is applied to 45 fault case and it proved to be more than 5~10% efficient compared to the global PCA and univariate monitoring.

A Study on the Utilization of the LNG Cold Heat for the Reduction of the Power Consumption in Main Air Compressors in Cryogenic Air Separation (심냉 공기분리공정의 공기압축공정에서 전력비 절감을 위한 액화천연가스 냉열 활용에 대한 연구)

  • CHO, DUHEE;CHO, JUNGHO
    • Transactions of the Korean hydrogen and new energy society
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    • v.31 no.3
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    • pp.322-327
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    • 2020
  • In this work, a study for the reduction of the electric power consumption has been estimated in main air compressors in the air separation unit through cryogenic distillation columns with PRO/II with PROVISION V10.2 at AVEVA company. Both required LNG mass flow rate and cold heat contained in 1 ton of LNG were also predicted using Peng-Robinson equation of state with Twu's new alpha function. Through this work, we concluded that 32.33-48.69% of electric power could be saved by using LNG cold heat.

Heat Transfer Characteristics of Plate-fin Heat Exchanger Using LNG FPSO Liquefaction Process (LNG FPSO 액화공정에 적용되는 플레이트 핀 열교환기의 열전달 특성)

  • Yoo, Sun-Il;Kim, Hyun-Woo;Jung, Young-Kwon;Yoon, Jung-In;Park, Seung-Ha;Kim, Chang-Su
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.6
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    • pp.798-805
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    • 2010
  • There are no domestic researches of plate fin heat exchanger in the field of cryogenic such as LNG FPSO liquefaction plant. In this study, condensing heat transfer characteristics of nitrogen according to three kinds of fin type in the plate fin heat exchanger were analyzed through simulation and experiment to secure independent technologies. In the simulation, nitrogen was condensed at 69bar and $-140^{\circ}C$ in serrated and wavy fin of plate-fin heat exchanger. The serrated fin shows the highest value of local heat transfer coefficient, followed by wavy and plain fin. The experimental results were shown errors less than 12% comparing with the simulation results.