• Title/Summary/Keyword: 액적 토출

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Droplet Formation of a Piezoelectric Inkjet Nozzle According to the Variation of Pulse Widths in Bipolar Waveform (양극파형의 펄스폭 변화에 따른 피에조 구동형 잉크젯 노즐의 액적 토출 특성)

  • Choi, Sung-Hoon;Sung, Jae-Yong;Lee, Myeong-Ho
    • Journal of the Korean Society of Visualization
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    • v.10 no.1
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    • pp.9-14
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    • 2012
  • In this study, a piezoelectric inkjet nozzle with a rectangular shaped channel has been developed, and the characteristics of droplet formation have been investigated according to the variation of pulse widths in bipolar waveform. The channel of the nozzle was fabricated transparently by a precision machining technique. A tantalum membrane which was attached to a piezoelectric material covers the channel. By applying two types of bipolar waveforms to the piezoelectric actuators, droplet formation through the nozzle was monitored by a CCD camera. For the variety of the first and second pulse widths in the bipolar waveforms, the regimes of single and double droplet formations are presented. The change of droplet velocity which depends on the pulse width and the type of waveform is also discussed.

Analysis of Electrostatic Ejection for Liquid Droplets (정전기력에 의한 액적 토출 분석)

  • Kim, Yong-Jae;Lee, Suk-Han;Byun, Do-Young;Son, Sang-Uk;Jeong, Dae-Won;Ko, Han-Seo
    • 유체기계공업학회:학술대회논문집
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    • 2006.08a
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    • pp.505-508
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    • 2006
  • An electrostatic ink jet head can be used for manufacturing processes of large display systems and printed circuit boards (PCB) as well as inkjet printers because an electrostatic field provides an external force which can be manipulated to control sizes of droplets. The existing printing methods such as thermal bubble and piezo inkjet heads have shown difficulties to control the ejection of the droplets for printing applications. Thus, the new inkjet head using the electrostatic force has been proposed in this study. In order to prove the theory of the developed electrostatic ink jet head, the applicable and basic theory has been studied using distilled water and water with sodium dodecyl surfate (SDS). Also, a numerical analysis has been performed to calculate the intensity of the electrostatic field using the Maxwell's equation. Furthermore, experiments have been carried out using a downward glass capillary with outside diameter of $500{\mu}m$. The gravity, surface tension, and electrostatic force have been analyzed with high voltages of 0 to 5kV. It has been observed that the droplet size decreases and the frequency of the droplet formation and the velocity of the droplet ejection increase with increasing the intensity of the electrostatic field. The results of the experiments have shown good agreement with those of numerical analysis.

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Analysis of Electrostatic Ejection of Liquid Droplets in Manner of Drop-on-demand Using High-speed Camera (고속카메라를 이용한 Drop-on-demand 방식의 정전 액적 토출 분석)

  • Kim, Yong-Jae;Choi, Jae-Yong;Son, Sang-Uk;Kim, Young-Min;Lee, Suk-Han;Byun, Do-Young;Ko, Han-Seo
    • 한국가시화정보학회:학술대회논문집
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    • 2007.11a
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    • pp.128-133
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    • 2007
  • An electrostatic inkjet head can be used for manufacturing processes of large display systems and printed circuit boards (PCB) as well as inkjet printers because an electrostatic field provides an external force which can be manipulated to control sizes of droplets. The existing printing methods such as thermal bubble and piezo inkjet heads have shown difficulties to control the ejection of the droplets for printing applications. Thus, the new inkjet head has been proposed using the electrostatic force. A numerical analysis has been performed to calculate the intensity of the electrostatic field using the Maxwell's equation. Also, experiments have been carried out to investigate the droplet movement using a downward capillary with outside diameter of $500{\mu}m$. Gravity, surface tension, and electrostatic force have been analyzed with high voltages for a drop-on-demand ejection. It has been observed that the droplet size decreases and the frequency of the droplet formation and the velocity of the droplet ejection increase with increasing the intensity of the electrostatic field using high-speed camera.

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A Study on Droplet Formation from Piezo Inkjet Print Head (피에조 잉크젯 헤드에서 액적 토출 현상에 대한 연구)

  • Oh Se-Young;Lee Jung-Yong;Lee Yu-Seop;Chung Jae-Woo;Wee Sang-Kwon
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.10 s.253
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    • pp.1003-1011
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    • 2006
  • Droplets are ejected onto a substrate through a nozzle by pushing liquids in flow channels of drop-on-demand devices. The behavior of ejection and formation of droplets is investigated to enhance the physical understanding of the hydrodynamics involved in inkjet printing. The free surface phenomenon of a droplet is described using $CFD-ACE^{TM}$ which employs the volume-of-fluid (VOF) method with the piecewise linear interface construction (PLIC). Droplet formation characteristics are analyzed in various flow regimes with different Ohnesorge numbers. The computational results show that the droplet formations are strongly dependent on the physical properties of working fluids and the inlet flow conditions. In addition, the wetting characteristics of working fluids on a nozzle influence the volume and velocity of a droplet produced in the device. This study may provide an insight into how a liquid droplet is formed and ejected in a piezoelectric inkjet printing device.

Electrostatic Ejection of Micro-droplets Containing Carbon Nanotubes (탄소나노튜브를 포함한 마이크로 액적의 정전기적 토출)

  • Kim Yong-Jae;Lee Sukhan;Ko Han Seo;Byun Doyoung;Han Sangjoon;Yang Ji Hye;Baik Seunghyun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.30 no.1 s.244
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    • pp.82-86
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    • 2006
  • Carbon nanotubes have attracted much attention as future mechanical and electronic materials. However, manipulating techniques are not well developed yet. Here we propose to use electrostatic drop-on-demand devices to eject micro-droplets containing micelle-suspended single-walled carbon nanotubes. A simple electrostatic force analysis and photographic studies of droplet ejection process are presented. The analytical analysis shows that semiconducting species have higher electrostatic force density. However, enrichment of specific electronic types is not clear at large size droplets produced in this study. A micro-scale jetting device is being produced to prove the suggested behavior.

Visualization of Drop Formation and Droplet Velocity Measurement of a Piezoelectric-type Inkjet (피에조 구동형 잉크젯에서 액적 형성의 가시화 및 토출속도 측정)

  • Kwon, D.H.;Choi, Y.S.;Lee, S.J.
    • Journal of the Korean Society of Visualization
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    • v.6 no.2
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    • pp.9-13
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    • 2008
  • The reproducibility of water droplet formation which is indispensible in the investigation of a drop-on-demand piezoelectrically driven inkjet was verified by checking the size of droplet and distance from the nozzle tip of inkjet head to droplet. Based on the reproducibility of droplet formation, we visualized the formation of micro-scale droplets by acquiring consecutive images at the jetting frequency of 500 Hz for which air bubbles were not generated. Two different electric waveforms were used to drive the piezoelectric actuator. The visualization system consists of a high-speed camera that can capture images up to 250,000fps, a long-distance microscope and a halogen lamp as a light source.

세라믹 노즐에 유도된 정전기력을 이용한 ZnO seed 미세패턴 연구

  • Byeon, Sang-Eon;Lee, Gyeong-Il;Kim, Seon-Min;Lee, Cheol-Seung;Kim, Seong-Hyeon;Lee, Hyeon-Ju;Lee, Jae-Hyeok;Im, Byeong-Jik;Jo, Jin-U;Seo, Dae-Sik
    • Proceedings of the Korean Vacuum Society Conference
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    • 2011.02a
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    • pp.481-481
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    • 2011
  • 이 논문은 세라믹 노즐(내경: 20 um)을 제작하여 새로운 프린팅 방식인 정전기수력학방식을 이용하여 유리기판위에 직경 30 um의 ZnO seed dot를 패턴하였다. 정전기수력학은 기존의 프린팅 방식과 달리 전기장으로 유도된 노즐을 이용하여 액적을 토출시키는 새로운 프린팅 방법이다. 패턴된 ZnO seed는 열처리후 수열합성법을 이용하여 성장시켰다. 같은 방법으로 잉크젯 프린팅을 이용하여 ZnO seed 패턴 후 열처리하여 수열합성을 이용하여 성장시켰다. 잉크젯 프린팅 방식을 이용하여 성장된 ZnO nanowire는 위성 액적이 떨어져 ZnO seed dot 주변에 ZnO nanowire가 성장하였다. 반면, 정전기수력학 프린팅 방식을 이용하여 성장된 ZnO nanowires는 ZnO seed 패턴 중앙에 집중되어 ZnO nanowire가 성장하였다.

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Experimental Analysis of Droplet Formation Process for Inkjet Printhead (잉크젯 헤드를 이용한 액적 토출 현상의 실험적 분석)

  • Jo, Y.M.;Park, S.J.
    • Journal of ILASS-Korea
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    • v.15 no.4
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    • pp.163-169
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    • 2010
  • Jetting stability is the most important factors in inkjet printing because printing quality is totally determined by shape of the droplets on the substrate. In order to acquire stable jet, viscosity and dynamic behavior of the ink must be considered. In addition, waveform to drive the inkjet printhead is also to be controlled. In this study, the driving waveform composed of rising time, dwell time and falling time is optimized to obtain a stable jetting using drop watcher system. Also, effect of ink viscosity on jetting is experimentally investigated by changing the temperature of ink cartridge. As a result, jetted drop having uniform velocity is acquired.

Micro Patterning of Conductive Line by Micro Droplet Ejection of Nano Metal Ink (나노 금속잉크의 미세 액적 토출을 이용한 마이크로 패터닝)

  • Seo S.H.;Park S.J.;Jung H.C.;Joung J.W.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.10a
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    • pp.689-693
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    • 2005
  • Inkjet printing is a non-contact and direct writing associated with a computer. In the industrial field, there have been many efforts to utilize the inkjet printing as a new way of manufacturing, especially for electronic devices. For the application of inkjet printing to electronic field, one of the key factors is exact realization of designed images into printed patterns. In this work, micro patterning for conducting line has been studied using the piezoelectric print head and silver nano ink. Dimensions of printed images have been predicted in terms of print resolution and diameter of a single dot. The predicted and the measured values showed consistent results. Using the results, the design capability for industrial inkjet printing could be achieved.

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3D Printing-Based Ultrafast Mixing and Injecting Systems for Time-Resolved Serial Femtosecond Crystallography (시간 분해 직렬 펨토초 결정학을 위한 3차원 프린팅 기반의 초고속 믹싱 및 인젝팅 시스템)

  • Ji, Inseo;Kang, Jeon-Woong;Kim, Taeyung;Kang, Min Seo;Kwon, Sun Beom;Hong, Jiwoo
    • Korean Chemical Engineering Research
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    • v.60 no.2
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    • pp.300-307
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    • 2022
  • Time-resolved serial femtosecond crystallography (TR-SFX) is a powerful technique for determining temporal variations in the structural properties of biomacromolecules on ultra-short time scales without causing structure damage by employing femtosecond X-ray laser pulses generated by an X-ray free electron laser (XFEL). The mixing rate of reactants and biomolecule samples, as well as the hit rate between crystal samples and x-ray pulses, are critical factors determining TR-SFX performance, such as accurate image acquisition and efficient sample consumption. We here develop two distinct sample delivery systems that enable ultra-fast mixing and on-demand droplet injecting via pneumatic application with a square pulse signal. The first strategy relies on inertial mixing, which is caused by the high-speed collision and subsequent coalescence of droplets ejected through a double nozzle, while the second relies on on-demand pneumatic jetting embedded with a 3D-printed micromixer. First, the colliding behaviors of the droplets ejected through the double nozzle, as well as the inertial mixing within the coalesced droplets, are investigated experimentally and numerically. The mixing performance of the pneumatic jetting system with an integrated micromixer is then evaluated by using similar approaches. The sample delivery system devised in this work is very valuable for three-dimensional biomolecular structure analysis, which is critical for elucidating the mechanisms by which certain proteins cause disease, as well as searching for antibody drugs and new drug candidates.