• Title/Summary/Keyword: 압하율

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Process Optimal Design in Steady-State Metal Forming by Finite Element Method-II Application to Die Profile Design in Extusion (유한요소법을 이용한 정상상태의 소성가공 공정의 최적설계-II)

  • 전만수;황상무
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.3
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    • pp.453-458
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    • 1992
  • 본 연구에서는 유한요소법에 바탕을 둔 최적공정설계법을 이용하여 압출 금형 형상의 최적설계를 실시하였다.설계의 결과를 참고문헌에서 발췌한 이론해와 비교 하였으며, 축대칭 압출공정에서 압하율, 마찰, 재료특성 등이 금형의 최적형상에 미치 는 영향에 대하여 조사하였다.

Effects of Continuous Annealing Conditions on the Properties of Extra Low Cabon Steel Sheets Containing B, Nb and Ti (B, Nb 및 Ti를 함유한 극저탄소강판에서 연속열처리조건이 재질에 미치는 영향)

  • Lee, Jong-Mu;Yun, Guk-Han;Lee, Do-Hyeong
    • Korean Journal of Materials Research
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    • v.4 no.1
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    • pp.44-54
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    • 1994
  • Effects of cooling rate, cold reduction %, continuous annealing treatments on the recrystallization texture structure of the A1 killed extra low carbon steel sheet contaning Ti, Nb, and B were investigated. The texture coefficient ratio TC (222)/TC (200) tends to increase with decreasing the cooling rate of the coling process and increasing cold reduction %. However, the texture coefficient ratio tends to decrease as the cold reduction % increases from 80% to 90%, which may be due to the change of the primary texture structure from {554} (225) to {ill] (1 1%). The optimum fabrication procedures for the steel sheet with a maximum texture coefficient ratio may be : furnance cooling after the coiling treatment, 80% cold reduction and the continuous annealing treatment of holding at 80O0C for 1 min., water quenching and then holding at $450^{\circ}C$ for 5min.

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The effect of cold rolling reduction ratio on the texture evolution in Al-5% Mg alloy (Al-5%Mg 합금 판재의 집합조직 발달에 미치는 냉간 압하율의 영향)

  • Choi, J.K.;Kim, H.W.;Kang, S.B.;Choi, S.H.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.102-105
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    • 2008
  • To investigate the evolution of deformation texture during cold rolling deformation, cold rolling process on a commercial Al-5% Mg sheet was carried out at different rolling reduction ratio. The evolution of annealing texture in cold-rolled Al-5% Mg sheet was also investigated. The evolution of recrystallization texture during annealing process strongly depends on the rolling reduction ratio before heat treatment. Visco-plastic self-consistent (VPSC) polycrystal model was used to predict r-value anisotropy of the cold-rolled and annealed Al-5% Mg sheets. The change of volume fraction for the major texture components was also analyzed.

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Ti 판재 및 Ti/Al 적층재의 기계적 특성에 미치는 냉간 압연공정의 영향

  • Kim, Jong-Myeong;Kim, Mok-Sun
    • Proceedings of the Materials Research Society of Korea Conference
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    • 2012.05a
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    • pp.104.1-104.1
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    • 2012
  • 타이타늄(Ti)은 비강도가 높고, 내식성이 우수하여 항공기, 자동차 및 선박과 같은 수송기기의 소재로 사용되고 있다. 이러한 특성을 가진 타이타늄을 이종소재와 결합하여 더 우수한 기계적 특성을 얻을 수 있다면, 그 응용범위를 확대할 수 있을 것이다. 본 연구에서는 타이타늄과 알루미늄(Al) 판재를 적층한 후, 열간압연을 통해 타이타늄/알루미늄 적층재를 제조하였다. 이와 같은 적층재를 다양한 압하율로 냉간 압연한 후 미세조직을 관찰하였으며, 인장시험을 통해 기계적 특성을 조사하였다. 아울러 타이타늄 판재만으로도 유사한 실험을 실시하여 기계적 특성을 적층재와 비교 평가하였다.

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A Study on the Prediction of Void Closure in the Cogging Process of a Large Round Bar (대형 단조품 환봉 코깅 공정의 기공 압착 거동 예측에 관한 연구)

  • Song, M.C.;Kwon, I.K.;Park, Y.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.75-78
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    • 2008
  • The predictive equation of void-closure was developed to evaluate void crush ratio with respect to the process variables in the cogging process of a large round bar. The comprehensive finite element analysis with the process variables such as reduction ratio and die width ratio was carried out. The predictive equation of void-closure for cogging process was established on the basis of the regression analysis with the extensive FE analysis results and verified by comparing the predicted results with FEA results with various forging passes.

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Effect of Cold Reduction Ratio on Spheroidization Rate of High Carbon Steel Sheet (고탄소강 열연판재의 냉간압하율에 따른 구상화 속도)

  • Lee, K.D.;Ha, T.K.;Jeong, H.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.05a
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    • pp.543-546
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    • 2008
  • In the present study, the effect of cold reduction ratio on the spherodization rate of SK85 high carbon steel sheet was investigated. High carbon steel sheet fabricated by POSCO was soaked at $800^{\circ}C$ for 2 hr in a box furnace and then treated at $570^{\circ}C$ for 5 min in a salt bath furnace followed by water quenching to obtain a fine pearlite structure. Cold rolling was conducted on the sheets of fine pearlite by reduction ratios of 20, 30, and 40 % and heat treatment for spheroidization was carried out at $720^{\circ}C$ for the various time intervals from 0.1 to 32 hrs. Area fraction of spheroidized cementite was measured with an image analyzer as a function of cold reduction ratios and duration times.

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Improvement of shear deformation by controlling reduction per a rolling pass during asymmetrical cold rolling in AA 5052 (AA5052 판재의 비대칭 냉간압연 시 압연 패스당 압하율 제어에 의한 전단 변형 향상)

  • Kang, H.G.;Han, Y.H.;Huh, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.226-228
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    • 2007
  • During asymmetrical cold rolling in AA 5052 sheet a reduction per a rolling pass was varied to investigate the effect of the ratio of the contact length between the roll and sample ($l_c$) to the sheet thickness (d) on the formation of shear textures. In order to intensify the shear deformation during asymmetrical rolling, AA 5052 sheet was asymmetrically cold rolled without lubrication by using different roll velocities of upper and lower rolls. Asymmetrical rolling with $l_c$/d=1.8 led to the formation of texture gradients throughout the sheet thickness in which the outer thickness layers depicted shear textures and the center thickness layers displayed a rolling texture. Asymmetrical rolling with $l_c$/d=3.1 gave rise to the formation of shear textures in the whole through-thickness layer. The strain states associated with asymmetrical rolling were investigated by the finite element method (FEM) simulation. FEM results indicated that the evolution of deformation texture in a thickness layer is strongly governed by integrated values of strain rates and along the streamline in the roll gap.

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Effect of Microstructure and Cold Reduction Ratio on Spheroidization Rate and Mechanical Properties of High Carbon Steel (고탄소강 열연판재의 미세조직과 냉간압하율에 따른 구상화 속도 및 기계적 특성)

  • Lee, K.D.;Lee, S.Y.;Ha, T.K.;Jeong, H.T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.382-385
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    • 2008
  • In the present study, the effect of cold reduction ratio on the spheroidization rate of SK85 high carbon steel sheet was investigated. High carbon steel sheet fabricated by POSCO was soaked at $850^{\circ}C$ for 2 hr in a box furnace and then treated at $570^{\circ}C$ and $670^{\circ}C$ for 10 min in a salt bath furnace followed by water quenching to obtain a fine pearlite structure and coarse pearlite structure. Cold rolling was conducted on the sheets by reduction ratios of 20, 30, and 40 % and heat treatment for spheroidization was carried out at $720^{\circ}C$ for the various time intervals from 1 to 32 hrs. Area fraction of spheroidized cementite was measured with an image analyzer as a function of cold reduction ratios and duration times.

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Study on the thickness precision of rolled sheets (압연판의 두께 정밀도에 관한 연구)

  • 김동원;윤상건
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.5
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    • pp.837-845
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    • 1987
  • In the research of the rolling of strip, producing the strip with a close tolerance of thickness over the rolling direction was a principal object. But it was solved by the contribution of two-dimensional theory of rolling and the development of automatic gauge control system. And new requirements for the study of flatness, crown of rolled strip and edge drop grow up recently. These phenomena are closely related with the thickness distribution along the lateral direction of rolled strip. To analyse the thickness distribution of rolled strip along the lateral direction, elastic deformation of rolls and plastic deformation of work material must be discussed simultaneously. In this report, an approximate three-dimensional analysis based on Tozawa's three dimensional approach was applied to 12 cases of different rolling conditions and the numerical results were investigated. Especially stresses were laid upon the investigation of optimal boundary position between the three-dimensional analysis region and the plane strain analysis region.

Fabrication of bi-axially textured nickel tape (양 축 정렬된 nickel tape의 제조)

  • Kang, Seok-Min;Lee, Hee-Gyoun;Hong, Gye-Won;Kim, Hyoung-Seop
    • 한국초전도학회:학술대회논문집
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    • v.10
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    • pp.304-307
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    • 2000
  • 고순도 니켈분말을 사용하여 성형, 소결, 압연 및 중간소둔 공정을 통해 cube-texture를 갖는 니켈테이프를 제조하였다. 제조된 니켈테이프의 texture는 성형압력, 성형체의 소결 온도 및 시간, 냉간 압하율 및 중간열처리에 따라 달라지는 것을 관찰하였다. 200kgf/cm$^2$ 의 성형압력으로 제조한 성형체를 1000$^{\circ}$C의 온도에서 8시간열처리한 소결체를 100${\sim}$50 $_{\mu}$m로 압연된 tape을1000$^{\circ}$C 1시간 열처리 할 때 가장 우수한 texture를 가지는 tape을 제조할 수 있었다. 긴 니켈테이프를 제조하기 위해 50cm 길이의 mold에서 성형한 green-pellet을 불활성 분위기(Ar:96%-H$_2$:4%)에서 1000$^{\circ}$C, 8시간동안 열처리하여 소결하였다 400mm길이에 17${\sim}$20mm 두께의 소결체를 압연하여 100$_{\mu}$m두께의 긴 니켈 테이프를 제조하였다. 제조한 테이프의 texture는 소형으로 제조한 테이프에 비해 떨어졌으며 이는 압연 시 시료에 너무 큰 인장력을 가했기 때문으로 사료된다.

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