• Title/Summary/Keyword: 압축코일 스프링

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압축코일 스프링을 이용한 낙석방지 기술[CK 공법]

  • 건설교통부
    • Geotechnical Engineering
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    • v.20 no.6
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    • pp.44-47
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    • 2004
  • 본 기술은 와이어로프의 중간 부위와 단부에 코일스프링을 설치하여 하중 작용시 압축으로 저항하게 하는 낙석방지 울타리의 제작ㆍ설치 기술이다. 이는 낙석 발생시 고유진동수가 작고 큰 변형률이 유도되므로 접촉시간이 길어 와이어로프에 발생하는 장력을 감소시키고 충격흡수능력을 향상시켰으며, 압축으로 저항하여 와이어로프가 먼저 파단된 후 스프링이 항복하도록 하여 안전성을 향상시킨 기술이다.(중략)

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A Study on the Stiffness of Frustum-shaped Coil Spring (원추형 코일스프링의 강성에 대한 연구)

  • Lee, S.J.;Kim, J.H.
    • Journal of Power System Engineering
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    • v.7 no.4
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    • pp.49-54
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    • 2003
  • 스프링은 가장 널리 이용되어지고 있는 기계요소이다. 본 논문에서는 원추형 코일스프링의 강성을 구하기 위하여, 빔요소를 이용한 유한요소법을 사용하였다. 가상일의 법칙을 이용하였고, 코일스프링의 하중벡터를 압축 분포하중으로 대체하였다. 하중의 증가에 의한 절점에서의 변위는 유한요소법를 이용하여 계산하였다. 단계법으로 결점의 변위를 중첩하여 전체 강성행렬을 구하였다. 유한요소법에 의한 해석치는 실험치와 잘 일치하였다. 본 논문에서 제시한 프로그램을 사용하여, 스프링 강성과 응력을 예측할 수 있을 것으로 사료된다.

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A Study on Design of Auto Tension Control Creel Compression Coil Spring for Twister Tensioner (섬유기계의 트위스터용 스프링 텐션 유지를 위한 압축코일 스프링 설계에 관한 연구)

  • Kim, Jong-Su;Jang, Se-Won
    • 연구논문집
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    • s.34
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    • pp.87-99
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    • 2004
  • A spring tension control device is used as a very important part of an twister system. The friction force of tensioner must keep same friction force during winding in package. For satisfy this function, many device used common compression coil spring. In this paper, by using the case-building technique which was based on simple theory that unknown design variables are induced by given input design variables by the designer, design automation algorithm about rectangular section compression springs with elastic characteristic is developed. Four design equation are justified in using of analysis of torsion of straight bar of rectangular section and geometrical condition of coil spring. Four design equation and nine design variables are computed by case-building technique.

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Compression Behavior and Damage Evaluation for Automotive Suspension Fiber-Reinforced Composite Coil Springs (자동차용 서스펜션 섬유강화 복합재 코일 스프링의 압축특성 및 손상평가)

  • Jae-ki, Kwon;Jung-il, Jeon;Jung-kyu, Shin
    • Composites Research
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    • v.35 no.6
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    • pp.439-446
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    • 2022
  • In this study, fiber-reinforced composite coil springs for automobiles were manufactured using the braiding method, and mechanical tests and damage evaluation were performed to confirm their safety. Through the analysis of the load-displacement behavior, the stiffness of the springs was evaluated to meet the specifications. In addition, the distribution of voids and the impregnation rate on the spring wire section were analyzed to clearly understand the criteria for the mechanical properties of the composite material. Moreover, the tested springs were visually inspected to confirm the damaged parts, and the failure mode was analyzed by observing crack initiation and propagation behavior of cross-sectional samples taken from the crack and failure adjacent areas of springs using SEM.

Study on the Linear Static Structural Analysis Error of Helical Compression Springs (압축 원통 코일 스프링의 선형 정적 구조 해석 오차에 관한 연구)

  • Jang, Sang Chan;Kang, Jung Ho
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.237-244
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    • 2016
  • Helical compression springs have been widely used in industries. The springs should be verified through experiment whether the inherent characteristics of the spring can be maintained during the manufacturing process. Considerable time and expense is spent in the manufacturing process. Therefore, in this study, the structural integrity evaluation of a spring was conducted using linear static structural analysis. Verification and comparison of the experimental data were carried out using a variety of international industrial standards with the intent to prove the validity of this study. The spring model did not consider coil ends. As a result of conducting the structural analysis, the quality of the mesh was improved and the time needed to create an analytical model was reduced. The study indicated that Poisson's ratio had little influence on the result of the structural analysis. Additionally, the possibility of verifying the structural integrity evaluation by structural analysis was confirmed.

집중안전 포커스 - 기업 성장의 초석은 바로 '안전' (주)디지에쓰

  • Kim, Seong-Dae
    • The Safety technology
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    • no.175
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    • pp.15-17
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    • 2012
  • 한 대의 자동차가 완성되기 위해서는 약 2~3만 개에 가까운 부품이 들어간다. 자동차의 심장인 엔진부분은 물론 자동차의 외형을 이루는 몸체, 각종 전기장치 등을 만들기 위해서 갖가지 부속품이 필요한 것이다. 이들 부품 가운데 특히 많이 쓰이는 것이 압축코일, 비틀림코일, 태엽 등의 각종 스프링이다. 이와 같은 스프링을 제작하는 기업은 많지만 그중에서도 (주)디지에쓰는 업계에서 명성이 자자하다. 지난 1974년 설립돼 현재 40여 명이 근무하고 있는 작은 회사이지만 기술연구소를 설치 운영하고 있을 정도로 연구개발에 힘써 온 결과 남부럽지 않은 기술력을 갖게 됐기 때문이다. 2010년에 중소기업청으로부터 기술혁신형 중소기업으로 선정된 것이 이를 입증하고 있다. 작지만 강한 기업이라는 수식어가 전혀 어색하지 않은 것이다. (주)디지에쓰가 명성을 얻고 있는 데에는 또 다른 이유가 있다. 바로 철저한 안전관리를 바탕으로 5년 연속 무재해를 이어가고 있기 때문이다. 우리나라의 산업재해 가운데 80% 이상이 50인 미만 소규모 사업장에서 발생하고 있다는 점에 비춰보면 이곳의 무재해 기록이 갖는 의미는 남다르다고 할 수 있다. 철저한 안전관리를 바탕으로 성장을 거듭하고 있는 (주)디지에쓰를 찾아가 봤다.

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Design Automation of the Compressive Coil Spring (압축코일스프링의 설계자동화)

  • 권혁홍;최선준
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.140-151
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    • 2000
  • Springs for vehicle suspension control the vibration of a car and influence on the ridability, safety, and life of a car. in the paper, the computer aided design program has been developed, which design the leaf spring shape from the given specifications using basic theory and the expert\`s knowledge, and the design results are checked by the analysis theory in order to increase the accuracy, and feed back to the design input. For the purpose of easy use, this program consists of pull-down menu and interactive input mode. To prove the effectiveness of this program, two springs, of which one is symmetric, other asymmetric, are designed and analyzed, and the outputs are compared to the experiments. Considering the tolerance of the given specifications, the results are good.

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RBDO of Coil Spring Considering Transversal Direction Mode Tracking (횡방향 모드추적을 고려한 코일스프링의 신뢰성기반 최적설계)

  • Lee, Jin Min;Jang, Junyong;Lee, Tae Hee
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.6
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    • pp.821-826
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    • 2013
  • When the values of design variables change, mode switching can often occur. If the mode of interest is not tracked, the frequencies and modes for design optimization may be miscalculated owing to modes that differ from the intended ones. Thus, mode tracking must be employed to identify the frequencies and modes of interest whenever the values of design variables change during optimization. Furthermore, reliability-based design optimization (RBDO) must be performed for design problems with design variables containing uncertainty. In this research, we perform RBDO considering the mode tracking of a compressive coil spring, i.e., a component of the joint spring that supports a compressor, with design variables containing uncertainty by using only kriging metamodels based on multiple responses approach (MRA) without existing mode tracking methods. The reliability analyses for RBDO are employed using kriging metamodel-based Monte Carlo simulation.

Dynamic Behavior Analysis of a Reciprocating Compressor Body with Variable Rotating Speed (가변속 왕복동형 압축기 본체의 동적 거동 해석)

  • 김태종
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.11 no.8
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    • pp.374-383
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    • 2001
  • A reciprocating compressor unit with variable rotating speed driven by BLDC motor is mounted Inside hermetic chamber on an internal suspension composed of 4 roil springs and a discharge pipe. A method for predicting the dynamic behavior of compressor body is required for a reduction of transmitted vibrations. The mechanical characteristics of spring and discharge pipe stiffness properties have been obtained from experimental tests and mass moment of inertia of the compressor body iron CAD. To confirm the vibration model for the compressor body, free vibration analyses are performed with theoretical and experimental methods. results for analytical investigations on the dynamic behavior of the compressor body and the transmitted forces to the hermetic chamber through the suspension elements are Presented.

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압축하중을 받는 단순 코일 스프링에 관한 해석 결과 및 분석

  • Yun, Jong-Seon;Lee, Nam-Ju
    • Proceeding of EDISON Challenge
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    • 2015.03a
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    • pp.263-265
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    • 2015
  • In this paper, a coil spring of the suspension components of the car is calculated through FEM(Finite Element Method) when a portion of the one is applied by an external load. we analyze the situation by using 'Large Deformation Analysis SW' in the EDISON structural dynamics server. Results of the analysis are about a displacement of the upper spring after deformation and total mass, and we use them to calculate the spring constant and maximum von-Mises stress by using Hooke's law and von-Mises stress equation. Finally, we visualize the relationship between the calculated spring constant and the mass through graphs and this data are beneficial for industries related to the spring.

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