• 제목/요약/키워드: 압축성형해석

검색결과 116건 처리시간 0.022초

금속 몰드를 이용한 금속 분말의 온간 등가압 성형 (Densification Behavior of Metal Powder Under Warm Isostatic Pressing with a Metal Mold)

  • 박중구;김기태
    • 대한기계학회논문집A
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    • 제28권6호
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    • pp.838-847
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    • 2004
  • The effect of a metal mold on densification behavior of stainless steel 316L powder was investigated under warm isostatic pressing with a metal mold. We use lead as a metal mold and obtain experimental data of metal mold properties. To simulate densification behavior of metal powder, elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under warm die pressing and warm isostatic pressing with a metal mold. Finite element results were compared with experimental data for densification and deformation of metal powder under warm isostatic pressing and warm die pressing.

장섬유강화 고분자 복합판의 프레스 성형에 있어서 니트라인에 관한 연구 (A Study on the Knite line for press Molding of Long Fiber Reinforced polymeric)

  • 조선형;이국웅;안종윤;윤성윤
    • 한국공작기계학회논문집
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    • 제10권2호
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    • pp.115-123
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    • 2001
  • In recent years, compression molding of long fiber-reinforced thermoplastics has been increased in commercial aspects. In the process of compression molding of composites, the flow analysis must be developed in order to accurately predict the finished part properties as a function of the molding process parameters. In this model FRTP is assumed to be nonisothermal fluid, which has different viscosities in extensional and in shear. For verification of the model, the formation of a knit line in the L-shaped parts is compared with that of experiments results. In this paper we will discuss the effects of extensional & shear viscosity ratio and slip parameter $\alpha$ on the other modle fill-ing parameters.

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공정변수 분석을 통한 ECAP 성형 최적화에 관한 연구 (A study on the optimization of ECAP by processing parameter analysis)

  • 김경태;김창규;김태원
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2008년도 추계학술대회A
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    • pp.1150-1155
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    • 2008
  • Parameter analysis has been performed for an equal channel angular process. The processing variables such as channel configuration, friction coefficient, and ram speed were investigated by means of the magnitudes and distributions of effective plastic strain analysis through the deformation. The materials considered were pure aluminum and titanium. Here firstly, a finite element implementation by using the commercial ABAQUS software was carried out for both the aluminum and titanium materials based on the L-channel configuration. The experimental investigation then has been conducted using the obtained data. Finally, the ability of robust metals which can be produced by the optimized ECAP has been discussed by the appropriate parameter analysis.

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금속 몰드를 이용한 금속 분말의 온간 등가압 성형 (Densification behavior of metal powder under warm isostaic pessing with metal mold)

  • 박중구;김기태
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1352-1357
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    • 2003
  • The effect of the metal mold on densification behavior of stainless steel 316L powder was investigated under warm isostatic pressing with metal mold. We use lead as metal mold and obtain experimental data of metal mold property. To simulate densification of metal powder, the elastoplastic constitutive equation proposed by Shima and Oyane was implemented into a finite element program (ABAQUS) under warm die pressing and warm isostatic pressing with metal mold. Finite element results were compared with experimental data for densification and deformation of metal powder under warm isostatic pressing and warm die pressing.

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칼코겐유리렌즈 압축성형 시 표면결함을 고려한 가열조건 최적화 (Optimization of Heating Conditions for Compression Molding of Chalcogenide Glass Lenses Based on Surface Defects)

  • 손병래;안준형;이영환;황영국
    • 한국기계가공학회지
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    • 제20권8호
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    • pp.60-66
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    • 2021
  • This study aimed at identifying and optimizing the heating-condition parameters that cause surface defects during the compression molding of chalcogenide glass (GeSbSe) lenses through thermal analysis. We derived the optimal heating conditions for molding chalcogenide glass lenses through thermal analysis and analyzed the surface defects. As a result, we observed a significant reduction in surface defects, which verified the analysis process.

단부형상을 갖는 무배향/일방향 복합적층판의 압축성형에 있어서 3차원 유한요소해석 (Three-Dimensional Finite Element Analysis for Compression Molding of Step-Type Random/Unidirectional Polymer Composite Laminates)

  • 송강석;채경철;김이곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.101-106
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    • 1999
  • Fiber reinforced plastic composites is widely used to make be lightening of aircraft and automotive owing to having high specific strength and specific modulus. And it is very important to know a charge shape in order to have good products in the compression molding. In particular, the product such as a bumper beam is composed of the random and unidirectional composite mats. Its deformation and charge shape are very different by stack type of random and unidirectional mats. In this paper, the characteristics of flow fronts such as a bulging phenomenon for step-type random/unidirectional composite mats and slip parameters are studied numerically. And the effects of viscosity ratio and stack type on the mold filling parameters are also discussed.

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유도가열을 고려한 반용융 재료의 성형공정에 관한 유한요소 해석 (Finite Element Analysis for Forming Process of Semi-Solid Material Considering Induction Heating)

  • Park, W.D.;Ko, D.C.;Kim, B.M.;Park, J.C.
    • 한국정밀공학회지
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    • 제14권8호
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    • pp.82-91
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    • 1997
  • The major objective of this study is to establish analytical technique in order to analyze the behaviour of semi-solid material considering induction heating of the billet. Induction heating process is analyzed by using commerical finite element software. ANSYS. The finite element program, SFAC2D, for the simulation of deformation in semi-solid state is developed in the present study. The semi-solid behaviour is described by a viscoplastic model for the solid phase, and by the Darcy's law for the liquid flow. Simple compression and closed-die compression process considering induction heating are analyzed, and also it is found that the distribution of initial solid fraction of the billet has an important effect on deformation behaviour of semi-solid material. In order to verify the effectiveness of proposed analytical technique the simulation result is compared with experimental result.

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초경공구 성형을 위한 금형압축공정 (Finite Element Analysis for Die Compaction Process of Cemented Carbide Tool Parts)

  • 현충민;권영삼;정석환;김명진;하상렬;김기태
    • 대한기계학회논문집A
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    • 제28권8호
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    • pp.1140-1151
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    • 2004
  • This paper reports on the finite elements analysis for die compaction process of cemented carbide tool parts. Experimental data were obtained under die compaction and triaxial compression with various loading conditions. The elastoplastic constitutive equations based on the yield function of Shima and Oyane were implemented into an explicit finite element program (ABAQUS/Explicit) and implicit finite element program (PMsolver/Compaction-3D) to simulate compaction response of cemented carbide powder during die compaction. For simulation of die compaction, the material parameters for Shima and Oyane model were obtained by uniaxial die compaction test. Explicit finite element results were compared with implicit results for cemented carbide powder.

프리스트레스를 도입한 강합성형 교량의 교축방향 거동 (Longitudinal Behavior of Prestressed Steel-Box-Girder Bridge)

  • 박남회;강영종;이만섭;고석봉
    • 한국강구조학회 논문집
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    • 제15권3호
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    • pp.321-329
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    • 2003
  • 본 연구는 일반 강합성 교량에 프리스트레스를 도입하는 연구로서, 바닥판 콘크리트의 단면을 유효하게 사용하기 위한 해석 및 실험적 연구를 수행하였다. 해석적 연구를 통해서 프리스트레스 도입 방법을 결정하였고, 실험적 연구를 통해서 프리스트레스를 도입한 강합성형 교량의 교축 방향의 거동을 검토하였다. 해석 및 실험을 위한 대상 교량은 2경간 연속 강합성형 교량이다. 결정된프리스트레스 도입 방법은 두 가지로 대별되는데, 첫 번째는 내부 지점부 바닥판 콘크리트에 프리스트레스를 도입하는 것이고, 두 번째는 지점부 강박스 하부 플랜지에 프리스트레스를 도입하는 것이다. 실험을 위한 강합성형 교량의 모형시험체는 실제교량을 상사한 모델이다. 모형시험체는 내부 지점부 바닥판 콘크리트에 적절한 압축력이 도입되도록 시공순서를 고려하여 제작되었다. 모형시험체의 실험결과에 의하면, 프리스트레스를 도입한 강합성형 교량은 일반 강합성형 교량에 비하여 내구성이 우수함을 알 수 있었다. 즉 설계 활하중의 증가, 내부 지점부 바닥판 콘크리트 인장응력의 감소, 그리고 처짐의 감소 등과 같은 현상들을 관찰할 수 있었다.

온간 성형 하에서 A1 합금 분말의 정밀정형에 대한 유한요소해석 (A Finite Element Analysis for Near-net-shape Forming of A16061 Powder under Warm Pressing)

  • 김종광;양훈철;김기태
    • 대한기계학회논문집A
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    • 제27권11호
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    • pp.1897-1906
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    • 2003
  • A finite element analysis for near-net-shape forming of A16061 powder was performed under warm rubber isostatic pressing and warm die pressing. The advantages of warm compaction by rubber isostatic pressing were discussed to obtain a part with better density distributions. The shape of rubber mold was designed by determining a cavity shape that provides a desired shape of the final powder compact. To simulate densification and deformed shape of a powder compact during pressing, the elastoplastic constitutive equation based on yield function of Shima-Oyane was implemented into a finite element program(ABAQUS). The hyperelastic constitutive equation based on the Ogden strain energy Potential was employed to analyze nonlinear elastic response of rubber. Finite element results were compared with experimental data for Al6061 powder compacts under warm die pressing and warm isostatic pressing.