• Title/Summary/Keyword: 압연

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Construction of Energy Model on Hot Rolling Process (열간압연공정 에너지 사용 모델 기술개발)

  • Hong, Jongheui;Lee, Jinhee;Shin, Gihoon;Kim, Seongjoo
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2020.01a
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    • pp.265-267
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    • 2020
  • 본 논문에서는 열간압연 공정에 있어 효율적인 제품 생산 스케줄링에 필수적인 제품단위 에너지 사용 모델링 기법을 제안한다. 제안된 모델은 시스템 자원을 효율적 혹은 최소화하여 사용하여 실시간 처리량을 최대화함으로써 생산 예정 리스트로부터의 예측 작업 수행시간을 최소화할 수 있도록 한다. 제안된 기법은 다변량 선형 모델 방식으로 구성됨으로써 인공 지능 혹은 신경망 학습 방식에 비교하여 그 처리 속도가 빠르다는 장점을 가지고 있다. 본 논문에서는 서두에서 대상 응용처인 철강 산업과 열간 압연 공정 및 에너지 스케줄링에 대하여 간략히 언급한 후 본문에서 모델링을 위한 사전 데이터 수집, 모델링 기법을 자세히 설명하고 결론에서 모델의 정확도 성능을 최신 신경망 기법과 비교하여 검증하였다.

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Modeling and State Observer Design for Roll Slip in Cold Cluster Mills (냉간압연 다단 압연기의 롤 슬립 모델링 및 상태 관측기 설계)

  • Kang, Hyun Seok;Hong, Wan Kee;Hwang, I Cheol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1543-1549
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    • 2012
  • This study focuses on the state space model and the design of a state observer for the slip dynamics between rolls in STS cold cluster mills. First, a mathematical model of the roll slip is given as a nonlinear differential equation. Then, by using a Taylor series expansion, it is linearized as a state space model. Next, by using Gopinath's algorithm, a minimal-order state observer based on the state space model is designed to estimate the angular speed of all idle rolls except for an actuated roll that is measureable. Finally, a computer simulation is used to validate that the proposed state space model very well describes slip dynamics between, and moreover, the state observer very well estimates the angular speed of the idle roll.

Investigation of Unbalanced Mass of a Work Roll in a Cold Rolling Mill (냉간 압연기에서 작업롤의 질량 불평형에 관한 연구)

  • Kim, Young-Deuk;Kim, Chang-Wan;Park, Hyun-Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.4
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    • pp.429-435
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    • 2012
  • An abrasion due to continuous friction between a work roll and strip causes the mass of the work roll to be unbalanced in the rolling process. We developed a mathematical model for the rolling mill considering the unbalanced mass and verified the model experimentally. The work roll was approximated as a rigid rotor with eccentricity, and the effect of the unbalanced mass on chatter vibration was investigated. The joint forces computed by quasistatic analysis were applied to the work roll in the rolling mill. Transient responses were obtained, and frequency analysis was performed by solving equations of motion using a direct integration method. Horizontal vibrations were more strongly affected by eccentricity than vertical vibrations. In the horizontal direction, a small eccentricity of 1% of the work roll radius considerably increased the amplitude of the chatter frequency.

Manufacturing and Filtration Performance of Microfiltration Metal Membrane Using Rolling Process (압연공정을 이용한 금속 정밀여과막의 제조 및 여과특성)

  • Kim, Jong-Oh;Min, Seok-Hong;Jung, Jong-Tae
    • Membrane Journal
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    • v.17 no.3
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    • pp.174-183
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    • 2007
  • The manufacturing process of metal membrane made of only metal mesh and both metal mesh and powder with using rolling process have been studied. In the rolling of metal mesh, selected metal meshes were rolled with the reduction ratio of 10%, 20%, and 30%, respectively. Such rolling process resulted in the decrease of mesh pore size through reduction the cross sectional area of mesh and changing the diameter of mesh wires. Also, it enhanced the filtration ratio of rolled mesh which is almost same as the filtration ratio of upper grade unrolled mesh and the reliability of membrane by making pore size distribution become more uniform. In fabricating metal powder layer onto metal mesh, using PVA(polyvinyl alcohol) as a binder of powder, drying the metal powder layer at $100^{\circ}C$ for 1 hr, and sintering it at $1,000^{\circ}C$ for 3 hr in vacuum were to be optimum conditions for obtaining good quality of metal powder layer on metal mesh with high pore density but no crack. With additional rolling of metal powder layer on metal mesh with 30% reduction before sintering, metal membrane which filtration ratio is about $0.7{\mu}m$ has been successfully manufactured.

The Effect of Cold-rolling on Microstructure and Transformation Behavior of Cu-Zn-Al shape Memory Alloy (냉간가공에 의한 CuZnAl계 현상기억합급의 결정립미세화와 특성평가)

  • Lee, Sang-Bong;Park, No-Jin
    • Korean Journal of Materials Research
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    • v.9 no.3
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    • pp.322-326
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    • 1999
  • In this study, cold-rolling and appropriate annealing was adopted for the grain refining of Cu-26.65Zn-4. 05Al-0.31Ti(wt%) shape memory alloy. For the cold deformation of this alloy the ducti1e $\alpha$-phase must be contained. After heat treatment at $550^{\circ}C$ the $(\alpha+$\beta)$-dual phase with 40vol.% $\alpha$-phase was obtained which could be rolled at room temperature. This alloy was cold rolled into a final thickness of 1.0mm with total reduction degrees of 70% and 90%. The rolled sheets were betanized at $800^{\circ}C$ for various times, then quenched into ice water. The grain size of co]d rolled samples were $60~80\mu\textrm{m}$ which is much smaller comparing with the hot-rolled samples. And the 90% rolled sample showed smaller grain size than the case of the 70% rolled one. The small grain size had influence on the phase transformation temperatures and stabilization of the austenitic phases.

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