• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.29 no.6
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• pp.279-288
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• 2017

Heat generation rate in a telecommunication cabinet increases due to the continued usage of mobile devices. Insufficient removal of heat intensifies the cabinet temperature, resulting in the malfunction of electronic devices. In this study, we assessed both aluminum and plastic heat exchangers used for cooling of the telecommunication cabinet, and compared the results against theoretical predictions. The aluminum heat exchanger was composed of counter flow parallel channels of 4.5 mm pitch, and the plastic heat exchangers were composed of cross flow triangular channels of 2.0 mm pitch. Samples were made by installing two plastic heat exchangers in both series and parallel. Results showed that the heat transfer rate was highest for the series cross flow heat exchanger, and was least for the aluminum heat exchanger. The temperature efficiency of the series cross flow heat exchanger was 59% greater than that of the aluminum heat exchanger, and was 4.3% greater than that of the parallel cross flow heat exchanger. In contrast, the pressure drop of the parallel cross flow heat exchanger was significantly lower than other samples. The heat exchange efficiency was also the largest for the parallel cross flow heat exchanger. The theoretical analysis predicted the temperature efficiency to be within 3.3%, and the pressure drop within 6.1%.

• Proceedings of the Materials Research Society of Korea Conference
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• 2009.11a
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• pp.17.1-17.1
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• 2009

발포금속은 1948년에 Sosnik에 의해 알루미늄에 수은을 증발시키는 방법으로 발포 알루미늄을 제조한 이래, 1951년 Elliot에 의해 진보된 방식인 발포 매개체를 용탕에혼입하는 방법으로 발포금속을 제조하기 시작하였다. 현재 이들 선진국가의 생산방법 및 현황은 균질 기공의 조절, 연속주조 방식과 원가절감, 그리고 제조기술의 진보를 통하여 다양한 분야에 적용되고 있다. 그러나 실용화를 위해서는 요구특성을 만족하고 동시에 가격 경쟁력을 가진 제조기술의 보유 및 개발과 독특한 특성을활용한 새로운 적용 분야의 개척이 필요하다고 생각되며, 이를 위해 Harvard, MIT, Aachen, HMI 등 구미 유수 대학과 NASA, 미국방성등의 연구기관, ERG, 신강(新鋼) wire등 산업체를 중심으로제조 및 특성평가에 관한 기초연구와 활용방안이 활발히 모색중에 있다. 그리고 일부 자동차 생산 업체를중심으로 발포금속을 적용한 초경량, 에너지 절감형의 자동차 부품 소재,항공기 방열판 등에 대한 연구가 활발하게 진행되고 있다. 특히 금속 기체의 GASAR 공법은 Lotus 공법으로 Osaka 대학에서 개발되어 열교환기, 항공기, 방열기 등으로 응용이 확대되고 있다 국내에서 완제품생산은 실내장식용 복합패널로서 한소 프라임이 운영상의 문제로 생산을 중단하였으며, 유닉슨(주), 금강(주)에서 Batch식, 금성산업에서 Pot식이 일부 생산 및 연구가 진행되었으나 현재는 본연구실의 협조로 (주) 폼텍에서 발포패널을 주로 생산하고 있고 (주)드림메탈과 (주)아크로폼텍에서일부 생산되고, (주)동일알루미늄에서는 폐 scrap을 이용한 발포 Al 제조가 연구단계에 있다. 생기원에서는 분말 가열 흡음패널이 개발되었으나 강도와 내열성이 낮아 이들 특성을 향상시크는 연구가 진행중이다. 이들 제품은 성능상으로는 동양강판의 흡음패널과 KIMM의 필터용은연구개발이 낮은 수준이며, 본 연구팀과 공동 개발한 (주)폼텍의 복합패널은 10여 가지의 실용특허로 건축마감재로서 오히려 선진국수준을능가한 상태이다, 한편, 발포금속 기능성 개발은, 이들이 가지고 있는 우수한 특성 때문에 군수용으로부터 민수 산업용까지 전분야에 적용이 가능한 소재이므로 수요처를확장하고 있으므로 제품의 균질성, 안정성과 기능성 개발 향상을 위해 지속적이고 체계적인 연구가 필요하다고 생각된다.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.12 no.5
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• pp.511-518
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• 2000

The present experimental study investigates the impact of porous fins on the pressure drop and heat transfer characteristics in plate-fin heat exchangers. Systematic experiments have been carried out in a simplified model of a plate-porous fin heat exchanger at a controlled test environment. Comparison of performance between the porous fins and the conventional louvered fins has been made. The experimental results indicate that friction and heat transfer rate are significantly affected by permeability as well as porosity of the porous fin. The porous fins used in the present study show a similar air-side performance to the louvered fin. The correlations of friction and modified j-factor are also given for the design of the plate-porous fin heat exchanger.

• Proceedings of the Korean Institute of Building Construction Conference
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• 2008.11a
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• pp.241-244
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• 2008

Recently, The high Air-Tightness and high heat insulation for building construction cause a ventilation air volume deficiency. Also, Worldwide high energy price is strongly urging to economize the air conditioning energy. Therefore Heat Recovery Ventilation is used for the satisfaction of ventilation air volume and building energy saving. Accordingly, this study dose the heat exchanger performance evaluation and economic efficiency evaluation of Heat Recovery Ventilation. And, we wish to make a basic study about HRV System application of HVAC System and Multi System Air-conditioning.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.18 no.11
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• pp.802-809
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• 2017

3D printing technology is a manufacturing process for products, in which polymer and metal materials are laminated to form structures. It is advantageous for manufacturing parts requiring a high degree of design freedom and functionality. In addition, it would be a suitable technology for the production of parts for railway vehicles in the future, due to the need to produce parts in small quantities. In order to fully exploit the advantages of 3D printing technology, it is necessary to consider the process characteristics during the design of the product. In this study, the redesign and manufacturing technology of the product considering the performance and process conditions were studied for the heat exchanger in the air compressor of railway vehicles, as a trial application of the 3D printing technique. First of all, the design concept to improve the performance of the heat exchanger was defined, and the design range was specified to satisfy the performance of the present heat exchanger analyzed experimentally. Then, the detailed design was revised considering the characteristics of the metal 3D printing process, such as the manufacturing restrictions and production time. Based on the final design, the product was fabricated by the 3D printing process using aluminum material, and it was confirmed that the dimensional accuracy was satisfied. The weight of the final product was reduced by 41% compared with the existing products. The results of this study will make it possible to develop an efficient product design process for 3D printing technology.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.1
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• pp.32-38
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• 2014

In the present study, immersion corrosion characteristics of Zn and Al thermal spray coating with sealer for the seawater heat exchanger are experimentally investigated. Total 8 coating types of Zn and Al thermal spray coating with silicone and epoxy sealer were tested with immersion corrosion testing in $80^{\circ}C$ 3.5%w NaCl solution and compared the corrosion characteristics between each coatings. To investigate the corrosion characteristics of the specimens, AC impedance, SEM, and thermal diffusivity were acquired and analyzed. As a result, on the surface of the specimens with silicone and epoxy sealer, blister did not occurred, so the sealers might be effective at increasing the corrosion resistance of the specimens immersed in the NaCl solution.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.12
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• pp.6098-6105
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• 2013

In the present study, the characteristics of corrosion and thermal conductivity of thermal spray coatings for seawater heat exchangers were examined experimentally. The coating types of theZn and Al thermal spray coatings with additional epoxy and silicone sealers were tested. To examine the corrosion characteristics of the thermal spray coating, the cyclic voltamogram curve was measured followed by SEM imaging for surface characterization. The laser flash method was usedto measure the thermal conductivity of the specimen. The conductivity test results showed that thermal conductivity decreased by3 ~ 4% with the silicone sealer and decreased by 70 ~ 75% with the epoxy sealer.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.14 no.9
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• pp.4117-4123
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• 2013

In the present study, coating corrosion characteristics of the heat exchanger for sea water are experimentally investigated. Coating types by a teflon, an electrodeposition and a ceramic+silicon were tested and compared with the corrosion characteristics of an aluminum. For the acceleration of corrosion by sea water, the temperature of sea water $70^{\circ}C$ and the concentration of salt 3.5% were considered. And the specimens were immersed in sea water during 9 weeks. Coating corrosion characteristics were measured by using the impedance method and SEM. Experimental results showed that polarization resistances obtained from Bode plot were related to the corrosion resistance of coating types, and the corrosion resistance of double coating were maintained during 4 weeks. From SEM photograph, we saw that blisters was generated on the interface between metal and coating.

• Korean Journal of Air-Conditioning and Refrigeration Engineering
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• v.18 no.1
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• pp.55-65
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• 2006

The air and water flow distribution are experimentally studied for a round header - flat tube geometry simulating a parallel flow heat exchanger. The number of branch flat tube is thirty. The effects of tube outlet direction, tube protrusion depth as well as mass flux, and quality are investigated. The flow at the header inlet is identified as annular. For the downward flow configuration, the water flow distribution is significantly affected by the tube protrusion depth. For flush-mounted configuration, most of the water flows through frontal part of the header. As the protrusion depth increases, more water is forced to the rear part of the header. The effect of mass flux or quality is qualitatively the same as that of the protrusion depth. Increase of the mass flux or quality forces the water to rear part of the header. For the upward flow configuration, however, most of the water flows through rear part of the header. The protrusion depth, mass flux, or quality does not significantly alter the flow pattern. Possible explanations are provided based on the flow visualization results. Negligible difference on the water flow distribution was observed between the parallel and the reverse flow configuration.

• Proceedings of the SAREK Conference
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• 2009.06a
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• pp.1123-1128
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• 2009

The refrigerant R-134a flow distributions are experimentally studied for a round header/ten flat tube test section simulating a brazed aluminum heat exchanger. Three different inlet orientations (parallel, normal, vertical) were investigated. Tests were conducted with downward flow for the mass flux from 70 to $130\;kg/m^2s$ and quality from 0.2 to 0.6. In the test section, tubes were flush-mounted with no protrusion into the header. It is shown that normal and vertical inlet yielded approximately similar flow distribution. At high mass fluxes or high qualities, however, slightly better results were obtained for normal inlet configuration. The flow distribution was worst for the parallel inlet configuration. Possible explanation is provided based on flow visualization results.