• Title/Summary/Keyword: 알루미늄 복합재료

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A Study on Electromagnetic Interference Shielding Effectiveness of the Aluminum film, Conductive Fabric and Nano Carbon black/Carbon Fiber Reinforced Composites (알루미늄 필름, 전도성 직조섬유/나노 카본블랙 탄소섬유복합재료의 전자파 차폐효과에 관한 연구)

  • Han, Gil-Young;Song, Dong-Han;Bae, Ji-Soo;Ahn, Dong-Gyu
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.7 no.4
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    • pp.10-16
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    • 2008
  • This study investigated electromagnetic interference(EMI) shielding effectiveness(SE) of the aluminum film, conductive fabric and nano carbon black carbon fiber reinforced composites. We fabricated carbon fiber reinforced composites filled with nano carbon black where they bonded aluminum film and conductive fabric. The measurements of SE were carried out frequency range from 300MHz to 1.5GHz. It is observed that the SE of the bonded aluminum film and conductive fabric composites is the frequency dependent, increase with the increase in filler nano carbon black content. The aluminum film bonded composites showed higher SE compared to that of carbon black and conductive fabric. The aluminum film bonded epoxy composite was shown to exhibit up to 80dB of SE. The result that aluminum film bonded composite can be used for the purpose of EMI shielding as well as for some microwave applications.

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Surface Treatment of Carbon Fiber by Hydrogen Sulfide (탄소섬유 표면의 H2S 처리에 관한 연구)

  • Shin, Kyoung-Han;Han, Jeong-Ryeon
    • Applied Chemistry for Engineering
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    • v.1 no.2
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    • pp.176-181
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    • 1990
  • For the purpose of the improvement of interfacial shear strength in carbon fiber/aluminum matrix composite material, polyacrylonitrile-based carbon fibers were surface treated by hydrogen sulfide gas continuously between 400 and $600^{\circ}C$. Surface treated carbon fibers were analysed by scanning electron microscope. The existence of sulfur compound on treated carbon fiber surfaces was confirmed, and carbon and oxygen contents of the fiber surfaces were examined by X-ray photoelectron spectroscopy. Optimum treating temperature for the adsorption of sulfur on the carbon fiber surface was $500^{\circ}C$. Sulfur compounds on the carbon fiber surfaces form the structures of disulfide, $(S)_n$ and thiophene. The decrease in the tensile strength of the carbon fibers was observed less than about 5%.

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MWCNT 및 무기 바인더를 사용하여 103Ω/cm2이하의 낮은 표면저항과 접촉각 160° 이상의 초발수성을 갖는 코팅액 개발

  • Kim, Ju-Yeong;Lee, Jun-Gyun
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2018.06a
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    • pp.94-94
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    • 2018
  • 무인자동차 및 전기자동차 등 전장부품 및 메인보드에서의 오염 방지와 전자파에 의한 신호 간섭 현상에 따른 기기의 오작동을 방지하고자 MWCNT의 clustering 및 tangling현상을 활용하여 self cleaning 기능을 갖는 super hydrophobic 표면과 high aspect ratio에 의한 percolation 현상을 활용하여 전자파 차폐를 위한 낮은 표면저항을 만족하는 복합 재료로 구성된 코팅에 관하여 연구하였다. 이를 위해 isopropyl alcohol(IPA)을 용매로 산처리 한 MWCNT와 무기바인더, 불소계 실란을 첨가하여 초음파 분산을 함으로써 코팅액을 제조하였다. 이를 full cone nozzle type, 흡상식 스프레이 조건으로 알루미늄 시편위에 스프레이 코팅 후 열경화 하여 접촉각측정기로 측정 결과 $160^{\circ}$이상의 초발수 표면과 Low Resistivity Meter로 표면저항을 측정한 결과 $10^3{\Omega}/cm^2$ 이하의 낮은 코팅막을 구현하였으며 내구성 실험을 위한 항온항습 장비로 $80^{\circ}C$의 내열테스트 및 80%와 $80^{\circ}C$조건하에서의 내습테스트 결과 표면에 이상 없음을 확인하였고 열전도율 측정을 위해 밀도 측정 결과 $2.68g/cm^3$, 비열 측정 결과 $0.85J/g^{\circ}C$가 열확산율 측정결과 $88.64mm^2/s$가 측정 되었으며 밀도, 비열, 열확산율을 곱한 값인 $201.9W/m{\cdot}K$의 열전도를 갖는 코팅막을 구현하였다.

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Superhydrophobic Engineered Surface Based on Nanohoneycomb Structures (나노허니컴 구조물을 이용한 산업용 극소수성 표면 제작)

  • Kim, Dong-Hyun;Park, Hyun-Chul;Lee, Kun-Hong;Hwang, Woon-Bong
    • Composites Research
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    • v.20 no.2
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    • pp.17-20
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    • 2007
  • Superhydrophobic polytetrafluoroethylene ($Teflon^{(R)}$, Dupont) sub-micro and nanostructures were fabricated by the dipping method, based on anodization process in oxalic acid. The polymer sticking phenomenon during the replication creates the sub-microstructures on the negative polytetrafluoroethylene nanostructure replica. This process gives a hierarchical structure with nanostructures on sub-microstructures, which looks like the same structures as lotus leaf and enables commercialization. The diameter and the height of the replicated nano pillars were 40 nm and 40 um respectively. The aspect ratio is approximately 1000. The fabricated surface has a semi-permanent superhydrophobicity, the apparent contact angle of the polytetrafluoroethylene sub-micro and nanostructures is about $160^{\circ}$, and the sliding angle is less than $1^{\circ}$.

Mixed Mode Analysis using Two-step Extension Based VCCT in an Inclined Center Crack Repaired by Composite Patching (복합재료 팻칭에 의한 중앙경사균열에서 2단계 확장 가상균열닫힘법을 사용한 혼합모우드해석)

  • Ahn, Jae-Seok;Woo, Kwang-Sung
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.32 no.1A
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    • pp.11-18
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    • 2012
  • This paper deals with the numerical determination of the stress intensity factors of cracked aluminum plates under the mixed mode of $K_I$ and $K_{II}$ in glass-epoxy fiber reinforced composites. For the stress intensity factors, two different models are reviewed such as VCCT and two-step extension method. The p-convergent partial layerwise model is adopted to determine the fracture parameters in terms of energy release rates and stress intensity factors. The p-convergent approach is based on the concept of subparametric element. In assumed displacement field, strain-displacement relations and 3-D constitutive equations of a layer are obtained by combination of 2-D and 1-D higher-order shape functions. In the elements, Lobatto shape functions and Gauss-Lobatto technique are employed to interpolate displacement fields and to implement numerical quadrature. Using the models and techniques considered, effects of composite laminate configuration according to inclined angles and adhesive properties on the performance of bonded composite patch are investigated. In addition to these, the out-of-plane bending effect has been investigated across the thickness of patch repaired laminate plates due to the change of neutral axis. The present model provides accuracy and simplicity in terms of stress intensity factors, stress distribution, number of degrees of freedom, and energy release rates as compared with previous works in literatures.

Load Fidelity Improvement of Piecewise Integrated Composite Beam by Construction Training Data of k-NN Classification Model (k-NN 분류 모델의 학습 데이터 구성에 따른 PIC 보의 하중 충실도 향상에 관한 연구)

  • Ham, Seok Woo;Cheon, Seong S.
    • Composites Research
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    • v.33 no.3
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    • pp.108-114
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    • 2020
  • Piecewise Integrated Composite (PIC) beam is composed of different stacking against loading type depending upon location. The aim of current study is to assign robust stacking sequences against external loading to every corresponding part of the PIC beam based on the value of stress triaxiality at generated reference points using the k-NN (k-Nearest Neighbor) classification, which is one of representative machine learning techniques, in order to excellent superior bending characteristics. The stress triaxiality at reference points is obtained by three-point bending analysis of the Al beam with training data categorizing the type of external loading, i.e., tension, compression or shear. Loading types of each plane of the beam were classified by independent plane scheme as well as total beam scheme. Also, loading fidelities were calibrated for each case with the variation of hyper-parameters. Most effective stacking sequences were mapped into the PIC beam based on the k-NN classification model with the highest loading fidelity. FE analysis result shows the PIC beam has superior external loading resistance and energy absorption compared to conventional beam.

Microstructure and Wear Behavior of $SiC_p-reinforced$ Aluminum Matrix Composites Fabricated by Spray Casting Process (분사주조한 $SiC_p$ 입자강화 알루미늄 복합재료의 미세조직과 마멸특성)

  • Park, Chong-Sung;Kim, Myung-Ho
    • Journal of Korea Foundry Society
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    • v.15 no.6
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    • pp.574-587
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    • 1995
  • The $SiC_p-reinforced$ preforms fabricated by spray casting process were hot-extruded and subsequently T6-treated, and the morphology of the silicon phase and the grain size for these preforms and extruded samples were examined by Image Analyzer. Experimental observation revealed that with increase in volume percent of SiC particles, the grain size and silicon phase of the $Al-Si/SiC_p$ composites become finer, the shape of Si phase is changed from blocky to granular type, and aspect ratio of Si phase tend to become unity. Wear-tests with various sliding velocities, show that the wear resistance of spray cast specimen is increased remarkably compare to the permanent mold cast specimen at the sliding velocity range of $1.98{\sim}2.38m/sec$.. Microstructural observations for the worn surfaces of specimens revealed that wear resistance of Al-Si alloys at certain sliding velocities could be improved not only by the fine grain size of aluminum matrix but also the fine size and granular shape of silicon phases. The wear resistance of $SiC_p$ reinforced aluminum composites was found to be sensitive to the volume percentage of the reinforcing particles. The worn surfaces with various sliding velocities, show that change in wear mechanism seems to occur at the sliding velocity of near 2m/sec for all samples, and such a change in mechanism is delayed with increase in $SiC_p$ volume fraction.

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Nondestructive Evaluation Technique of Painted Sandwich Control Surfaces of CN-235 using Full-field Pulse-echo Ultrasonic Propagation Imaging System (전영역 펄스-에코 초음파전파영상화 시스템의 CN-235의 도색된 샌드위치 조종면 In-situ 비파괴평가 기술)

  • Hong, Seung-Chan;Lee, Jung-Ryul;Park, Jongwoon
    • Composites Research
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    • v.29 no.5
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    • pp.288-292
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    • 2016
  • In this paper, a novel ultrasonic propagation imaging system, called a full-field pulse-echo ultrasonic propagation imaging (FF PE UPI) system is introduced. The system nondestructively inspected targets with two-axis translation stage. The coincident laser beams for ultrasonic sensing and generation are scanned and pulse-echo mode laser ultrasounds are captured. This procedure makes it possible to generate full-field ultrasound in through-the-thickness direction as large as the scan area. Structural inspection results in the form of full-field ultrasonic wave propagation videos are introduced, which are painted sandwich control surfaces. In addition, the inspection results of FF PE UPI system are compared with conventional ultrasonic testing methods such as waterjet and portable C-scan.

Damage Detection on Thin-walled Structures Utilizing Laser Scanning and Standing Waves (레이저 스캐닝 및 정상파를 이용한 평판 구조물의 손상탐지)

  • Kang, Se Hyeok;Jeon, Jun Young;Kim, Du Hwan;Park, Gyuhae;Kang, To;Han, Soon Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.5
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    • pp.401-407
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    • 2017
  • This paper describes wavenumber filtering for damage detection using single-frequency standing wave excitation and laser scanning sensing. An embedded piezoelectric sensor generates ultrasonic standing waves, and the responses are measured using a laser Doppler vibrometer and mirror tilting device. After scanning, newly developed damage detection techniques based on wavenumber filtering are applied to the full standing wave field. To demonstrate the performance of the proposed techniques, several experiments were performed on composite plates with delamination and aluminum plates with corrosion damage. The results demonstrated that the developed techniques could be applied to various structures to localize the damage, with the potential to improve the damage detection capability at a high interrogation speed.

Investigation of Impact Detection Characteristics of Piezoelectric Paint According to Boundary Conditions (구조물의 경계조건에 따른 압전 페인트 센서의 충격검출 특성 평가)

  • Park, Seung-Bok;Han, Dae-Hyun;Kang, Lae-Hyong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.38 no.12
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    • pp.1335-1343
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    • 2014
  • Piezoelectric paint can be used to monitor vibrations or impacts occurring in large engineering structures such as ships and airplanes. This study investigated the impact detection characteristics of a piezoelectric paint sensor and possible errors in detecting impacts according to boundary conditions. The piezoelectric paint sensor used in this study was coated on an aluminum plate with four different electrode areas. After the occurrence of the poling process, the output voltages from the paint sensors were obtained when impact occurred in a certain sensor region. The experimental results revealed a large difference in magnitudes between the sensor signal in the impact region and those in the other regions, and this relation was maintained regardless of the changes in the boundary conditions.