• Title/Summary/Keyword: 시험편 두께

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Deformation and Fracture Analysis of Honeycomb Sandwich Composites under Bending Loading (굽힘 하중을 받는 하니컴 샌드위치 복합재료의 변형 및 파괴 해석)

  • Kim Hyoung-Gu;Choi Nak-Sam
    • Composites Research
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    • v.18 no.1
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    • pp.30-37
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    • 2005
  • The bending strength characteristics and local deformation behaviors of honeycomb sandwich composites were investigated using three-point bending experiment and finite element simulation with a real model of honeycomb core. Two kinds of cell sizes of honeycomb core, two kinds of skin layer thicknesses, perfect bonding specimen as well as initial delamination specimen were used for analysis of stress and deformation behaviors of honeycomb sandwich beams. Various failure modes such as skin layer yielding, interfacial delamination, core shear deformation and local buckling were considered. Its simulation results were very comparable to the experimental ones. Consequently, cell size of honeycomb core and skin layer thickness had dominant effects on the bending strength and deformation behaviors of honeycomb sandwich composites. Specimens of large core cell size and thin skin layer showed that bending strength decreased by $30\~68\%$.

Measurement of Tensile Properties for Thin Aluminium Film by Using White Light Interferometer (백색광간섭계를 이용한 알루미늄 박막의 인장 물성 측정)

  • Kim, Sang-Kyo;Oh, Chung-Seog;Lee, Hak-Joo
    • Journal of the Korean Society for Nondestructive Testing
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    • v.30 no.5
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    • pp.471-478
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    • 2010
  • Thin films play an important role in many technological applications including microelectronic devices, magnetic storage media, MEMS and surface coatings. It is well known that a thin film's material properties can be very different from the corresponding bulk properties and thus there has been a strong need for the development of a reliable test method to measure the mechanical properties of a thin film. We have developed an alternative and convenient test method to overcome the limitations of previous membrane deflection experiment and uniaxial tensile test by adopting a white light interferometer having sub-nanometer out-of-plane displacement resolution. The freestanding aluminium specimens are tested to verity the effectiveness of the test method developed and get the tensile properties. The specimens are 0.5 rum wide, $1{\mu}m$ thick and fabricated through MEMS processes including sputtering. 1 to 5 specimens are fabricated on Si dies. The membrane deflection experiments are carried out by using a homemade tester consisted of a motor-driven loading tip, a load cell, and 6 DOF alignment stages. The test system is compact enough to set it up beneath a commercial white light interferometric microscope. The white light fringes are utilized to align a specimen with the tester. The Young's modulus and yield point stress of the aluminium film are 62 GPa and 247 MPa, respectively.

Performance Evaluation of Bending Strength of Curved Composite Glulams Made of Korean White Pine (잣나무 만곡 복합집성재의 휨강도 성능평가)

  • Song, Yo-Jin;Jung, Hong-Ju;Lee, In-Hwan;Hong, Soon-Il
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.4
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    • pp.463-469
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    • 2015
  • In this study, to improve bending strength performance of Korean white pine, we made the curved composite glulam that was reinforced with glass fiber materials and larch lamina. Five types of Korean white pine curved glulams were made depending on whether they had been reinforced or not and how they had been reinforced. Type-A, reference specimen, was produced only with Korean white pine lamina, and Type-B was with larch lamina in the same thickness. Type-C was made by inserting a glass fiber cloth of textile shape between the each layer. Type-D was reinforced with two glass fiber cloths, which were placed inside and outside of the outermost lamina. Type-E was reinforced with GFRP sheet in the same way as Type-D. As a result of this bending strength test, the modulus of rupture (MOR) of Type-B, Type-C and Type-E were increased by 29%, 6%, and 48% in comparison with Type-A. However, MOR of Type-D was decreased by 2% in comparison with Type-A. In the failure modes, Type-A, Type-B and Type-C were totally fractured at the maximum load. However, load values of Type-D and Type-E decreased slowly because of reinforcement of fracture suppression, and the GFRP sheet (Type-E) had better reinforcing effect on compressive stress and tensile stress than the glass fiber cloth (Type-D).

Influence of Initial States of Test Sheets on Adhesion of NR/NR, BR/BR, and NR/BR (시험편의 초기 상태가 NR/NR, BR/BR, 그리고 NR/BR 접착에 미치는 영향)

  • Choi, Sung-Seen;Kim, Jong-Chul;Woo, Chang-Su
    • Elastomers and Composites
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    • v.42 no.2
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    • pp.107-111
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    • 2007
  • Adhesion of NR and BR composites with different initial states of precured or uncured conditions was studied. Adhesion between the NR and BR sheets as well as adhesion between the same rubber sheets was investigated. Adhesion forces of the uncured/uncured specimens were larger than those of the cured/uncured and cured/cured ones. The cured/cured samples and uncured NR/cured BR specimen were fully peeled out by the peel test. When one sheet was broken during the peel test, the sheet having the higher crosslink density was broken irrespective of the rubber types. Adhesion forces of the same rubber sheets were higher than those of the different ones and adhesion force of the cured NR/uncured BR sample was higher than that of the uncured NR/cured BR one. The experimental results were explained with the crosslink density and interdiffusion of rubber chains.

Thickness Measurement of Ni Thin Film Using Dispersion Characteristics of a Surface Acoustic Wave (표면파의 분산 특성을 이용한 Ni 박막의 두께 측정)

  • Park, Tae-Sung;Kwak, Dong-Ryul;Park, Ik-Keun;Kim, Miso;Lee, Seung-Seok
    • Journal of the Korean Society for Nondestructive Testing
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    • v.34 no.2
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    • pp.171-175
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    • 2014
  • In this study, we suggest a method to measure the thickness of thin films nondestructively using the dispersion characteristics of a surface acoustic wave propagating along the thin film surface. To measure the thickness of thin films, we deposited thin films with different thicknesses on a Si (100) wafer substrate by controlling the deposit time using the E-beam evaporation method. The thickness of the thin films was measured using a scanning electron microscope. Subsequently, the surface wave velocity of the thin films with different thicknesses was measured using the V(z) curve method of scanning acoustic microscopy. The correlation between the measured thickness and surface acoustic wave velocity was verified. The wave velocity of the film decreased as the film thickness increased. Therefore, thin film thickness can be determined by measuring the dispersion characteristics of the surface acoustic wave velocity.

Nondestructive Evaluation of Adhesive Bonding Quality by Measurements of Peak Amplitude of Simulated Stress Wave (모의 음향 방출 신호의 Peak Amplitude측정을 통한 복합 재료 접합부의 비파괴평가)

  • Son, Y.H.;Lee, J.O.;Lee, S.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.15 no.2
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    • pp.357-363
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    • 1995
  • Disbond size of adhesively bonded single lap and double lap joints CFRP composite specimens has been evaluated using acousto-ultrasonic(AU) technique. Frequency spectra for all specimens were obtained by measuring peak amplitude of the stress wave propagated through the bond-lines. By analyzing these frequency spectra, peak amplitude was found to be proportional to fractional bonding area and to be maxima at the fundamental and the third order higher harmonic frequencies of specimen thickness mode. The disbond size can be evaluated quantitatively and this technique can be applied to real structures if the reference specimens are prepared in advancve.

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Characteristics of Electrochemical and Cavitation Damage after Sealing Treatment for Arc Thermal Sprayed Coating Layer (후처리된 아크 용사코팅 층의 전기화학적 및 캐비테이션 손상 특성)

  • Kim, Seong-Jong;Han, Min-Su;Park, Il-Cho
    • Proceedings of the Korean Institute of Surface Engineering Conference
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    • 2014.11a
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    • pp.300-300
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    • 2014
  • 해양환경 하에서 대형 강구조물의 경우 장기간 부식손상을 방지하기 위해 아크 용사코팅 기술이 오래전부터 유용하게 이용되어 왔다. 아크 용사코팅 기술은 타 용사코팅 기술에 비해 경제성과 생산성이 뛰어나 대형 강구조물에 적용되고 있다. 용사재료로는 Al, Zn 또는 그 합금들이 주로 사용되어 강재에 대해 희생양극 방식효과를 나타낸다. 그러나 아크용사에 의해 적층된 코팅 층은 용사공정 중 불가피하게 수많은 기공과 산화물이 포함되어 내식성 및 내구성에 악영향을 미치게 된다. 따라서 본 연구에서는 알루미늄 합금의 용사코팅 층에 대하여 다양한 후처리를 통해 내식성과 더불어 내구성을 향상시키고자 하였다. 용사코팅은 알루미늄 합금 선재(1.6 ${\varnothing}$)를 사용하여 아크용사를 실시하였다. 용사 시 용사거리는 200 mm, 공기압력은 약 $7kg/cm^2$ 정도로 유지하면서 용사코팅을 실시하여 약 $200{\mu}m$ 두께로 코팅 층을 형성시켰다. 이후 용사코팅 층의 표면에 다양한 후처리재를 적용하였으며, 내구성을 평가하기 위하여 후처리 적용 전후 시험편에 대하여 캐비테이션 실험을 실시하였다. 캐비테이션 실험은 ASTM G32-92에 의거하여 주파수 20 kHz의 초음파 진동 장치(ultrasonic vibratory device)를 사용하였다. 그리고 시험편 표면과 발진 혼에 부착된 팁(tip)과의 거리는 1 mm로 일정하게 유지시킨 뒤, 캐비테이션 발생 시간을 변수로 하여 실험을 실시하였다. 손상된 용사코팅 층의 표면은 주사전자현미경과 광학현미경으로 관찰하였으며, 시험편 손상깊이는 3D 현미경으로 비교 분석하였다. 또한 캐비테이션 실험 전후의 무게를 측정하여 무게 감소량을 상호 비교하였다. 그리고 전기화학적 실험은 천연해수 속에서 자체 제작한 홀더(holder)를 이용하여 $0.33183cm^2$의 용사코팅 층만을 노출시켜 실시하였다. 그리고 기준전극은 은/염화은 전극을, 대극은 백금전극을 사용하였다. 분극실험을 통해 후처리 적용에 따른 용사코팅 층의 부식전위 및 부식전류밀도를 비교 평가하였다. 그 결과, 용사코팅 층에 의하여 강재에 대한 희생양극 방식전위가 확보되었으며, 후처리재가 적용된 용사코팅 층에서 내식성 및 캐비테이션 저항성이 향상되었다.

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Macro and Microscopic Investigation on Fracture Specimen of Alloy 617 Base Metal and Weldment in Low Cycle Fatigue Regime (저사이클 피로 영역에서의 Alloy 617 모재와 용접재의 파괴 시험편에 대한 거시적 및 미시적 관찰)

  • Kim, Seon Jin;Dewa, Rando Tungga;Kim, Woo Gon;Kim, Eung Seon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.6
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    • pp.565-571
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    • 2016
  • This paper investigates macro- and microscopic fractography performed on fracture specimens from low cycle fatigue (LCF) testings through an Alloy 617 base metal and weldments. The weldment specimens were taken from gas tungsten arc welding (GTAW) pad of Alloy 617. The aim of the present study is to investigate the macro- and microscopic aspects of the low cycle fatigue fracture mode and mechanism of Alloy 617 base metal and GTAWed weldment specimens. Fully axial total strain controlled fatigue tests were conducted at room temperature with total strain ranges of 0.6, 0.9, 1.2 and 1.5%. Macroscopic fracture surfaces of Alloy 617 base metal specimens showed a flat type normal to the fatigue loading direction, whereas the GTAWed weldment specimens were of a shear/star type. The fracture surfaces of both the base metal and weldment specimens revealed obvious fatigue striations at the crack propagation regime. In addition, the fatigue crack mechanism of the base metal showed a transgranular normal to fatigue loading direction; however, the GTAWed weldment specimens showed a transgranular at approximately $45^{\circ}$ to the fatigue loading direction.

Moment Resistance Performance Evaluation of Larch Glulam Joint Bonded in Glass Fiber Reinforced Plastic Rods (봉형 GFRP를 삽입접착한 낙엽송 집성재 접합부의 모멘트저항 성능 평가)

  • Lee, In-Hwan;Song, Yo-Jin;Jung, Hong-Ju;Hong, Soon-Il
    • Journal of the Korean Wood Science and Technology
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    • v.43 no.1
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    • pp.60-67
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    • 2015
  • In order to evaluate the bond performance of domestic larch glulam and the glass fiber reinforced plastic (GFRP) rod, the specimen with the GFRP rod bonded-in domestic larch glulam for pull-out test was produced. The test was carried out using various specimens with different gluing depth, width of glue-line and type of adhesive. The cantilever type rahmen structure specimen with bonded-in GFRP rods was produced based on the result of pull-out test, and its moment resistance performance was compared and examined with the moment resistance performance of slotted-in steel plate specimen. As a result of the pull-out test, the most excellent bond performance was found when the insertion depth of GFRP rods was 5 times larger than the diameter of GFRP rods. When the glue-line thickness was 1 mm, the bond performance improved by 17%~29% in comparison to the bond performance in the case of the glue-line thickness of 2 mm. Also, the bonded strength of the specimen used with poly-urethane adhesive was 2.9~4.0 times greater than the bonded strength of specimen used with resorcinol adhesive. The cantilever type rahmen structure specimen with bonded-in GFRP rods showed the moment resistance performance 0.82 times lower in comparison to the slotted-in steel plate specimen used with the drift pin, but the initial stiffness was similar as 0.93 times.

Fracture toughness and AE Characteristics of Engineering plastic according to thickness (두께변화에 따른 엔지니어링 플라스틱의 파괴인성과 AE특성)

  • 남기우;김선진;안병현
    • Journal of Ocean Engineering and Technology
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    • v.10 no.4
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    • pp.51-57
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    • 1996
  • A standard method for the evalution of the fracture toughness of the high polymer materials has not been fully developed in comparison with that for metallic materials, and has not yet established. In this paper, fracture toughness tests using polycarbonate specimens were carried out. The fracture thughness tests using polycabonate specimens were carried out. The fracture toughness of commercial polycarbonate were dependent on the specimen thickness. The specimen thickness is necessary above 8mm to obtain the valid $K_{IC}$. A cumulative counts were slightly dependent on specimen thickness.

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