• Title/Summary/Keyword: 시작금형제작

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The Study on Skin Adhesive Technology for Automotive Interior Using the Vacuum Suction Process (진공흡착공정을 이용한 자동차 내장부품의 표피재 접착기술에 관한 연구)

  • Kim, Key-Sun;Kim, Sung-Wha
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.12 no.3
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    • pp.1045-1050
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    • 2011
  • This study proposed the new pressing method under heat for the plastic automotive interior part in order to make embossing on the skin of the raw material of the part. The raw material is laid on the lower mold and it is pressed by the upper one with embossing shape. The air is suctioned from the inside of both molds for producing tension and making embossing shapes on the skin of the part without its breakage. The corresponding molds and test machines are made and the proposed manufacturing process is validated.

Development of Aroma Diffuser Using Rapid Prototyping System (쾌속조형기를 이용한 방향기의 개발)

  • 주영철;이창훈
    • Proceedings of the KAIS Fall Conference
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    • 2002.11a
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    • pp.263-265
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    • 2002
  • 제품 개발 초기부터 3차원 CAD를 이용하여 설계를 하고 쾌속조형기를 이용하여 시제품을 제작한 후 이를 이용하여 제품의 성능시험을 하는 새로운 개발공정을 제시하였다. 이 공정을 방향기 개발에 적용함으로써 기존의 시작금형을 이용한 공정보다 제품의 개발기간과 개발비용을 획기적으로 절감할 수 있었다. 또한 설계단계부터 3차원 CAD를 이용함으로써 제품개발의 시행착오 횟수를 크게 줄일 수 있었다.

Die Manufacturing and Repair Using Laser-Aided Direct Metal Manufacturing (레이저 직접금속조형(DMM)기술에 의한 금형제작 및 보수)

  • 지해성;서정훈
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.104-107
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    • 2002
  • Direct Metal Manufacturing (DMM) is a new additive process that aims to take die making and metalworking in an entirely new direction. It is the blending of five common technologies : lasers, computer-aided design (CAD), computer-aided manufacturing (CAM), sensors and powder metallurgy. The resulting process creates parts by focusing an industrial laser beam onto a tool-steel work piece or platform to create a molten pool of metal. A small stream of powdered tool-steel metal is then injected into the melt pool to increase the size of the molten pool. By moving the laser beam back and forth, under CNC control, and tracing out a pattern determined by a computerized CAD design, the solid metal part is built line-by-line, one layer at a time. DMM produces improved material properties in less time and at a lower cast than is possible with traditional fabrication.

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Concentration of water flow to improve flowmeter accuracy and International Performance Standards (Q2/Q1) 1.6multiple Correlation of Reliability Securing (유량계측 정확도 향상을 위한 유로집중과 국제성능기준 전이유량비(Q2/Q1)1.6배수 신뢰성 확보의 상관관계)

  • Seo, Man Je
    • Proceedings of the Korea Water Resources Association Conference
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    • 2020.06a
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    • pp.237-237
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    • 2020
  • 수도계량기(이하 "수량계")는 액체용 적산부피계로 물 사용량을 적산 계량하기 위한 기계기구 또는 장치이며 수량계 검정기준에 의해 검사기준 합격제품을 사용하서 수도요금을 징수합니다. 사실상 국내계량에 관한 법률에 의거하여 전이유량비가 6.3배수(2014년) > 4.0배수(2016년) > 1.6배수(2017년)로 점점 향상되며 2017년 기준으로 국제법정계량기구(OIML)의 성능과 같은 1.6배수까지 향상되어 국내의 수량계 기술기준이 많은 부분 향상되었습니다. 그러나 국제법정계량기구(OIML)는 현재 1.6배수의 80배수까지 검사기준에 합격에 반하여 현제 국내의 검사기준은 1.6배수의 100배수까지만 합격기준을 가지고 있습니다. 이러한 기준은 점차 발전해가고 있는 후발국가에 속하는 자국의 검사기준이 너무 갑작스럽게 국제법정계량기구(OIML)의 기준보다 높은 검사기준을 시행하며 많은 문제가 발생한 것 같습니다. 위와 같은 문제를 해결하기 위하여 여러 복합적인 부품으로 이루어진 수량계의 유량 및 유속에 영향력이 있다고 보여지는 특정 부품 혹은 부위의 개선 및 개발로 해결할 수 있지 않을까 하는 의구심에 연구를 시작되었습니다. 유량 및 유속에 영향을 끼치는 유입부의 스트레이너, 내부 임펠러의 변경으로 성능검사에서 영향을 끼치는지를 유체역학 및 유동해석 등을 통하여 테스트 후 각각 단계 및 상황별 목업금형을 제작하여 현재 국내검사기준으로 진행되는 성능테스트인 기차테스트를 진행하였습니다. 먼저 수량계의 특성상 수량계 내부의 유량을 유체역학 및 유동해석으로 정확히 뽑아내는 것이 불가능하여 유입부 유출부의 유량의 흐름을 기준으로 유체역학 및 유동해석을 진행하였습니다. 테스트 후 그 결과 값으로 유입부의 스트레이너의 삽입 각도를 0°, 90°, 135°, 180°, 270°로 각각 제작하여 테스트를 진행하였으며, 내부 임펠러는 straight, SR, SL, SL R70, SL R60, R75, SR R65 형상으로 각각 제작하여 테스트를 진행하였습니다. 전반적으로 기존의 수량계보다 높은 성능을 보여주었으며, 특정 스트레이너의 삽입각도 및 임펠러의 형상에서는 기존보다 훨씬 유수율이 절감되는 결과값이 나왔습니다. 그로 인해 검사기준에 쉽게 부합할 수 있으며 물 사용량을 보다 정확히 계측하여 정확한 수도요금을 부과하여 국세 낭비로 인한 경제적 손실을 감소할 수 있을 것 같습니다.

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Development of Aroma Diffuser Using Rapid Prototyping System (쾌속조형기를 이용한 방향기의 개발)

  • 주영철;이창훈
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.4
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    • pp.303-307
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    • 2002
  • A new product development procedure that uses a rapid prototyping and 3D CAD has been suggested. By applying this procedure to the development of an aroma diffuser, considerable amount of development time and cost were reduced. Moreover, by using 3D CAD from the early design stage, the number of trial and error can be reduced.

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Prototype Manufacturing of a Brake Dust Shield by Dieless CNC Forming Technology (다이레스 포밍을 이용한 브레이크 더스트 쉴드 시작품 제작)

  • Kang, Jae-Gwan
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.6 no.4
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    • pp.36-43
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    • 2007
  • Dieless CNC forming is an innovative technology which can form various materials with complex shape by numerically controlled incremental forming process. In order to apply the technology to industrial parts, however, many problems such as spring-back, rising of material, and trimming difficulty must be solved. In this paper a new dieless CNC forming method to improve forming quality is proposed, which consists of how to modify its original shape in CAD and how to generate its CNC tool path in CAM. The effectiveness of the proposed procedures is tested with a brake dust shield of a vehicle. The results shows that the method proposed enhances the forming quality up to 48% compared to traditional method.

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Prototyping the Brake Shields of a Vehicle by Dieless CNC Forming Technology (다이레스 CNC 포밍을 이용한 자동차용 브레이크 더스트 쉴드 시작품 제작)

  • Lee H.J.;Kang S.H.;Yeom K.S.;Gang Byeong-Su;Wang D.H.;Kang J.K.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.529-530
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    • 2006
  • Manufacturing industry is changing rapidly. Prototyping with rapid manufacturing is a part of every business in many companies and prototypes are used efficiently as a part of the production development process. Sheet metal forming has traditionally been a technology area where prototyping has been extremely expensive and efficient options for low volume have been limited. This paper describes the process for incremental sheet forming technologies to make the prototype for a brake dust shield of vehicles, which includes the remodeling method to make a base mold and tool path for sheet metal forming and 5-axes laser cutting machine to trim the prototype product.

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Study on 3D Printer Suitable for Character Merchandise Production Training (캐릭터 상품 제작 교육에 적합한 3D프린터 연구)

  • Kwon, Dong-Hyun
    • Cartoon and Animation Studies
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    • s.41
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    • pp.455-486
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    • 2015
  • The 3D printing technology, which started from the patent registration in 1986, was a technology that did not attract attention other than from some companies, due to the lack of awareness at the time. However, today, as expiring patents are appearing after the passage of 20 years, the price of 3D printers have decreased to the level of allowing purchase by individuals and the technology is attracting attention from industries, in addition to the general public, such as by naturally accepting 3D and to share 3D data, based on the generalization of online information exchange and improvement of computer performance. The production capability of 3D printers, which is based on digital data enabling digital transmission and revision and supplementation or production manufacturing not requiring molding, may provide a groundbreaking change to the process of manufacturing, and may attain the same effect in the character merchandise sector. Using a 3D printer is becoming a necessity in various figure merchandise productions which are in the forefront of the kidult culture that is recently gaining attention, and when predicting the demand by the industrial sites related to such character merchandise and when considering the more inexpensive price due to the expiration of patents and sharing of technology, expanding opportunities and sectors of employment and cultivating manpower that are able to engage in further creative work seems as a must, by introducing education courses cultivating manpower that can utilize 3D printers at the education field. However, there are limits in the information that can be obtained when seeking to introduce 3D printers in school education. Because the press or information media only mentions general information, such as the growth of the industrial size or prosperous future value of 3D printers, the research level of the academic world also remains at the level of organizing contents in an introductory level, such as by analyzing data on industrial size, analyzing the applicable scope in the industry, or introducing the printing technology. Such lack of information gives rise to problems at the education site. There would be no choice but to incur temporal and opportunity expenses, since the technology would only be able to be used after going through trials and errors, by first introducing the technology without examining the actual information, such as through comparing the strengths and weaknesses. In particular, if an expensive equipment introduced does not suit the features of school education, the loss costs would be significant. This research targeted general users without a technology-related basis, instead of specialists. By comparing the strengths and weaknesses and analyzing the problems and matters requiring notice upon use, pursuant to the representative technologies, instead of merely introducing the 3D printer technology as had been done previously, this research sought to explain the types of features that a 3D printer should have, in particular, when required in education relating to the development of figure merchandise as an optional cultural contents at cartoon-related departments, and sought to provide information that can be of practical help when seeking to provide education using 3D printers in the future. In the main body, the technologies were explained by making a classification based on a new perspective, such as the buttress method, types of materials, two-dimensional printing method, and three-dimensional printing method. The reason for selecting such different classification method was to easily allow mutual comparison of the practical problems upon use. In conclusion, the most suitable 3D printer was selected as the printer in the FDM method, which is comparatively cheap and requires low repair and maintenance cost and low materials expenses, although rather insufficient in the quality of outputs, and a recommendation was made, in addition, to select an entity that is supportive in providing technical support.

A Study on Animation Character Face Design System Based on Physiognomic Judgment of Character Study in the Cosmic Dual Forces and the Five Elements Thoughts (음양오행(陰陽五行)사상의 관상학에 기반한 애니메이션 캐릭터 얼굴 설계 시스템 연구)

  • Hong, Soo-Hyeon;Kim, Jae-Ho
    • Journal of Korea Multimedia Society
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    • v.9 no.7
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    • pp.872-893
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    • 2006
  • In this study, I classify the elements of physiognomic judgment of character with regard to form and meaning from a visual perspective based on physiognomic judgment of character study in 'the cosmic dual forces and the Five Elements theory'. Individual characters for each type are designed using graphic data. Based on that, design system of individual characters for each personality type is investigated using Neural Network system. Faces with O-Haeng (Five Elements) shapes are shown to constitute the system with ${\pm}0.3%$ degree of error tolerance for the non-loaming input data. For the shapes of Chinese characters 'tree, fire, soil, gold and water', their MSE(Mean Square Error) are 0.3, 0.3, 0.2, 0.5, 0.2. It seems to be the best regarding the scoring system which ranges from 0 to 5. Therefore, this system might be regarded to produce the most accurate facial shape of character automatically when we input character's personality we desire to make.

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