• Title/Summary/Keyword: 시멘트 모르타르 충전재

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Corrosion Prediction of a Cement Mortar-Grouted Rockbolt by Measuring Its Chloride Diffusion Coefficient (시멘트 모르타르계 록볼트 충전재의 염화물 확산계수 측정을 통한 록볼트 부식 예측)

  • Bae, Gyu-Jin;Chang, Soo-Ho;Kim, Dong-Gyou;Park, Hae-Geun
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.3
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    • pp.259-271
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    • 2006
  • This paper aims to predict the corrosion of a fully cement-grouted rockbolt induced by chloride diffusion in a cement mortar grout. From the viewpoint of the long-term durability, a rockbolt may be deteriorated by chemical components, such as sulphate and chloride, in groundwater. Especially, the steel rod of a rockbolt is corroded mainly by chloride. The rockbolt corrosion results in the volume expansion of a rod and then the cracking of a cement grout. In this study, the chloride diffusion coefficient of a cement mortar grout was used to evaluate the possibility of rockbolt corrosion by chloride, and to predict the long-term durability of a rockbolt. The electric acceleration test method was adopted to measure the chloride diffusion coefficient. In addition, a simple pullout testing system was newly proposed to measure the pullout capacity of a rockbolt more easily in a laboratory condition. From the experiments, it was showed that the chloride could diffuse in the cement grout more easily than in ordinary concrete materials. As a result, it was considered that a rockbolt might be easily corroded in a short term by the diffusion of chemical components with high concentration, although it was fully grouted.

Strength and Absorption Properties of Cement Mortar Produced with Various Content of Sludge Powder at Mines (석산에서 발생하는 슬러지 미립분의 혼입률 변화에 따른 시멘트 모르타르의 강도 및 흡수 특성)

  • 한천구;신병철;김기철;이상태
    • Journal of the Korea Concrete Institute
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    • v.13 no.6
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    • pp.561-567
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    • 2001
  • It is reported that a lot of sludge powder is produced during the process of manufacturing crushed fine aggregate in mines. However, there is a limitation on the its use that most of them are disposed and wasted, which cause environmental pollution. Therefore, in this paper, tests are carried out in order to recycle sludge powder as filler for cement mortar products. Kinds of aggregates and mix proportion of mortar are varied under various contents of sludge powder. According to test results, it is found that cement mortar products using sludge powder as substitution of fine aggregate about 10% have better qualities than those without sludge powder.

The Effect of Limestone Powder Admixture Chemical Properties on Workability and Compressive Strength of Composite Cement (석회석 미분말 혼합재의 화학특성이 혼합시멘트 유동성과 강도에 미치는 영향)

  • Suh, Dong Kyun;You, Byeong Know;Choi, Jae Won;Kim, Kyeong Suk;Woo, Ji Wan
    • Cement Symposium
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    • s.49
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    • pp.29-30
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    • 2022
  • Since the climate problem getting severe, carbon neutrality is rising global issue. The limestone powder addition that can substitute clinker in cement is look forward to get positive effect as filler. This study focus on the effect of limestone powder chemical characteristic on mortar workability and compressive strength. Consequently, regardless of type of limestone and subsitution amount, the compressive strength was lower then OPC. But the workability of limestone composite cement showed higher then OPC. Considering latter strength development, using unit water decreasing effect of limestone composite cement is planned further.

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Status and Future Prospect of Precast Products Using Polymer Concrete (폴리머 콘크리트 공장제품의 개발 현황 및 전망)

  • 연규석;주명기
    • Magazine of the Korea Concrete Institute
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    • v.14 no.6
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    • pp.49-54
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    • 2002
  • 아직까지 우리나라에서 폴리머 시멘트 콘크리트가 콘크리트와 같이 광범위하게 사용되고 있는 것은 아니지만 건설재료로서의 사용이 증가하는 추세에 있다. 폴리머 콘크리트의 제조에는 결합재로서 물이나 시멘트가 전혀 사용되지 않고 수지(resin)만을 사용한다. 각종 수지가운데 많이 이용되고 있는 것은 에폭시 수지, 불포화 폴리에스테르 수지, 우레탄 수지, 퓨란 수지 등이 있다. 그러나 원료사정이 국가마다 다르기 때문에 폴리머 콘크리트의 결합재로 사용되는 액상수지 역시 차이가 있다. 우리나라의 경우는 에폭시수지, 불포화 폴리에스테르 수지 및 우레탄 수지가 주로 사용되고 있으며, 가까운 일본의 경우는 폴리머 콘크리트의 결합재로서 워커 빌리티, 저온경화성, 내후성 등이 우수한 메타크릴산 메틸도 사용되고 있다. 또한 폴리머 모르타르 및 콘크리트의 경화반응에 방해를 주지 않도록 충전재 및 골재 등은 건조시켜 함수율이 0.5 % 이하가 되도록 사용하고 있으나, 지금은 흡수제, 가교제 등의 혼화재료가 개발되어 함수율을 3% 까지 허용하고 있으며, 지금까지 불가능하게 생각되었던 폴리머 콘크리트에 대한 레디믹스트 콘크리트(레미콘) 개발도 흥미를 끌고 있다.(중략)

Fundamental Properties and Hydration Characteristics of Mortar Based on MgO Added Industrial By-products (산업부산물을 첨가한 MgO 기반 모르타르의 기초물성 및 수화특성에 관한 연구)

  • Hong, Sung-Gul;Kim, Do-Young;Lee, Dong-Sik
    • Journal of the Korea Concrete Institute
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    • v.25 no.5
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    • pp.565-572
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    • 2013
  • Hydration and physical characteristics of chemically-bonded phosphate ceramic (CBPC) binder based on dead-burned Mg-O with six different blends are investigated for efficient repair construction material by retarding set phase with $H_3BO_3$. The test specimen of the blender with silica fume shows higher compressive strength after 75 days. The CBPC with silica fume results in higher modulus of rupture that others. The test specimens of CBPC eludes lower calcium ion than that of OPC (Ordinay Portland Cement). The X-ray diffraction pattern shows that hydration results in the formation of magnesium hydroxide, M-S-H gel and $MgCO_3$ for the specimen with silica fumes. Combination with calcium for MgO is not desirable due to no formation of chemical bond between two components. Based on the experimental program, the mixture of MgO and silica fume shows efficient performance in strength and durability.

A study on the development and field application of SP-Rockbolt with high-strength steel pipe (고강도 강관을 적용한 SP-록볼트 개발 및 현장 적용을 위한 연구)

  • Shin, Hyunkang;Jung, Hyuksang;Ahn, DongWook
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.19 no.4
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    • pp.651-668
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    • 2017
  • For initial stability of the tunnel, the primary support, Shotcrete and rockbolt shall be placed in the most appropriate time. This is because the role of such support plays a vital role in long-term and short-term tunnel stability. In this study, the rock bolt is an important supporting system that receives the external pressure generated by the stress relaxation during tunnel excavation as axial force and transmits it to the shotcrete on the tunnel excavation surface. Until now, most of the materials of rock bolts have been used in the field, but there have been many problems such as uncertain quality of Chinese materials entering the market, poor packing due to falling down of rock bolts when filled with mortar, and corrosion due to water. Therefore, in this study, we have developed a high strength steel pipe rock bolt using Autobeam material to solve and improve various problems of existing rock bolts. In order to evaluate the performance of the developed bolt, field tests were carried out and the existing mortar filler in order to improve the performance of the rock bolt, the design and construction criteria were studied and the results were included in this paper.

Strengths of Rapidly Hardening SBR Cement Mortars as Building Construction Materials According to Admixture Types and Curing Conditions (혼화재 종류 및 양생조건에 따른 속경성 SBR 시멘트 모르타르의 강도)

  • Jo, Young-Kug;Jeong, Seon-Ho;Jang, Duk-Bae
    • Journal of the Korea Institute of Building Construction
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    • v.11 no.6
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    • pp.587-596
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    • 2011
  • Ultra rapid-hardening cement is widely used for latex-modified mortar and concrete as repair and finishing material during urgent work. The purpose of this study is to evaluate the improvements in strength made to SBR cement mortars by the adding of various admixtures and by the use of different curing methods. SBR cement mortar was prepared with various polymer-cement ratios, curing conditions and admixture contents, and tested for flow, flexural and compressive strengths. From the test results, it was determined that the flow of SBR cement mortar increased with an increase in the polymer-cement ratio, and the water reducing ratio also increased. The strength of cement mortar is improved by using SBR emulsion, and is strengthened by adding metakaoline. The strength of SBR cement mortar cured in standard conditions was increased with an increase in the polymer-cement ratio, and attained the maximum strengths at polymer-cement ratios of 15 % and 10 %, respectively. The maximum strengths of SBR cement mortar are about 1.8 and 1.3 times the strengths of plain mortar, respectively. In this study, it is confirmed that the polymer-cement ratio and curing method are important factors for improving the strengths of rapid-hardening SBR cement mortar.

Optimum Carbonation Reforming Period of Recycled Aggregate Based on the Microscopic Carbonation Conduct (미시적 탄산화 거동에 기초한 순환 골재의 최적 탄산화 개질 기간)

  • Shin, Jin-Hak;Kim, Han-Sic;Ha, Jung-Soo;Chung, Lan
    • Journal of the Korea Concrete Institute
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    • v.28 no.3
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    • pp.329-340
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    • 2016
  • Increase in demotion and repair works on buildings in the construction market generates a large amount of construction waste. Recycling of construction waste is important for saving of resources, preservation of environment and constant advance of the construction industry. Accordingly, the environmental and economic value of recycled aggregate, which is produced after waste concrete is crushed, is increasingly highlighted. It is generally known that compared to concrete made of ordinary aggregate, concrete made of recycled aggregate has low quality, and the low quality is dependent on the amount of the bonding heterogeneous (cement paste and mortar) as well as the amount of the pores within the bonding heterogeneous. Reports on carbonation mechanism shows that the pores of cement-based materials are filled up by the progress of carbonation. Therefore, this study aims at an estimation of the period for optimum carbonation reforming appropriate for the thickness of the bonding heterogeneous of recycled aggregate, based on carbonation mechanism, with a view to improving the product quality by means of filling up the pores of the bonding heterogeneous of recycled aggregate. This study drew the carbonation depth according to the passage of age by calculating the bonding ratio and bonding thickness of the bonding heterogeneous as against the particle size distribution of recycled aggregate as well as by chemical quantitative analysis according to the age of accelerated carbonation of mock-up samples imitating bonding heterogeneous. Based on the correlation between the age of accelerated carbonation and carbonation depth, this study also proposed the estimated period of carbonation reforming of recycled aggregate appropriate for the thickness of the bonding heterogeneous.

A Effect of Chemical Composition and Replacement Ratio of Limestone Admixture on Initial Cement Characteristics (석회석 혼합재의 화학성분과 치환량이 시멘트 초기 물성에 미치는 영향)

  • Dong-Kyun Suh;Gyu-Yong Kim;Jae-Won Choi;Kyung-Suk Kim;Ji-Wan Woo
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.11 no.4
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    • pp.440-448
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    • 2023
  • Utilizing admixture, which is one of the raw material replacement method in the cement industry, is expected to be easily and quickly put to practical use as it is relatively more accessible than other methods. Among cement admixtures, limestone powder is reported to be able to improve cement performance through nucleation effects, chemical effects, and filler effects, so it is a material expected to be suitable as a cement admixture. Meanwhile, as high-quality limestone is depleted around the world, the use of limestone with clay or high magnesia (MgO) content is becoming increasingly inevitable. Therefore, in this study, we attempted to evaluate the suitability of limestone cement as a admixture by measuring the basic properties of limestone cement mixed with limestone of different qualities commonly used in Korea. As a result, the effect of alite reaction promotion was confirmed regardless of the chemical composition of the limestone binder. However, the dilution effect depending on the substitution amount was greater than the chemical composition. It is believed that normal-grade limestone can be used as a mixture as long as the limestone content in cement is within 15 % in this scope of study. In the future, we plan to evaluate the impact of the chemical composition of the limestone mixture through additional experiments depending on the chemical composition of cement.

Utilization of Mine failings from the Jeonju-Il Mine (전주일(全州一) 금속광산(金屬鑛山) 폐광미(廢鑛尾)의 활용(活用) 방안(方案) 연구(硏究))

  • Jeong, Soo-Bok;Chae, Yeung-Bae;Hyun, Jong-Yeong;Kim, Hyung-Seok;Yoon, Sung-Moon
    • Resources Recycling
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    • v.16 no.1 s.75
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    • pp.44-53
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    • 2007
  • The Jeonju-Il mine tailings contain large quantities of $SiO_2\;and\;Al_2O_3$ and lesser quantities of metallic components. In this study, we studied about the possibility of using mine tailings as a raw material in various industries. it was found that the sintered mine tailings had a good quality in every respect such as chromaticity, firing shrinkage and water absorption etc. Therefore if can substitute clay mineral in the ceramic industry. Also it can substitute about 2.94% of the raw materials of ordinary portland cement. We can use the coarse tailing as the fine aggregate for the ready-mixed mortar; and the fine tailing, as the filler for the bituminous paving mixture; because both products were not only suitable for Korea industrial standard in quality, but also environmentally harmless.