• Title/Summary/Keyword: 시멘트소성로

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Status of Cement Industry and Cement Properties of North Korea (북한의 시멘트 물성 및 시멘트 산업현황에 관한 연구)

  • Baek, Cheong-Hoon;Park, Won-Jun;Min, Tae-Beom
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.1
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    • pp.64-71
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    • 2020
  • The purpose of this study was to evaluate the North Korea cement industry and technology status by comparing and analyzing the cement standards and properties of South and North Korea. In the literature study, data on North Korea's cement industry and standards were collected and analyzed through the Ministry of Unification's North Korea Data Center and other agency. The facilities, classification, and quality standards of South and North Korea cements were compared. In an experimental study, a survey on the quality of cement in North Korea was carried out through physical and chemical analysis experiments by obtaining a small amount of cement from North Korea, and compared with domestic cement. As a result, North Korea cement was of lower quality than South Korean cements. North Korea cement had lower C3S and higher C2S than South Korea cement, especially the residue content was much higher. In addition, North Korea cement had about 50% of the compressive strength of cement in South Korea because the clinker was not fired at a sufficient temperature due to the poor performance of the cement facilities in North Korea.

Clinkering of Sewage Sludge Ash as Cement Raw Material (시멘트 원료로서 하수슬러지 소각재의 클링커링 반응 특성)

  • Ahn, Ji-Whan;You, Kwang-Suk;Cheon, Sung-Min;Han, Ki-Suk;Kim, Hwan
    • Journal of the Korean Ceramic Society
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    • v.41 no.4
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    • pp.323-327
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    • 2004
  • This study has been carried out to use the municipal solid waste sewage sludge ash generated at sewage disposal field as the raw materials of Ordinary Portland Cement (OPC). Limestone, shale, converter slag, and fly ash were used as the main raw materials. After the raw materials were mixed, these were fired at 1,300, 1,350, 1,400, 1,450, and 1,500$^{\circ}C$ for 1 h and cooled rapidly in air. The properties of clinker synthesized were examined with XRD, SEM, and burnability index by polysius method.

Experimental Study About Properties of Limestone-calcined-clay Cement (LC3) Concrete Under High Temperature (석회석 소성 점토 시멘트(LC3) 페이스트의 고온 내화성능에 관한 연구)

  • Wang, Xiao-Yong
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2021.11a
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    • pp.133-134
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    • 2021
  • Limestone-calcined clay-Cement (LC3) concrete provides a solution for sustainability, durability, and profitability of concrete industry. This study shows experimental studies of the macro properties (residual compressive strength), the meso properties (mesoscopic images), and micro properties (thermogravimetric (TG) analysis, X-ray powder diffraction (XRD), FTIR spectra, Raman spectra, Mercury intrusion porosimetry, and SEM) of LC3 paste with various mixtures and at high elevated temperatures (20 ℃, 300 ℃, 550 ℃ and 900 ℃). We find (1) Regarding to macro properties, LC3 cementitious materials are at a disadvantage in compressive strength when the temperature is higher than 300 ℃. (2) Regarding to meso properties, when the temperature reached 550 ℃, all samples generated more meso cracks. (3) Regarding to micro properties, first, as the substitution amount increases, its CH content decreases significantly; second, at 900 ℃, for samples with calcined clay, a large amount of gehlenite crystalline phase was found; third, at elevated temperatures (20 ℃, 300 ℃, 550 ℃ and 900 ℃), there is a linear relationship between the residual compressive strength and the cumulative pore volume; fourth, at 900 ℃, a large amount of dicalcium silicate was generated, and damage cracks were more pronounced. The experimental results of this study are valuable of material design of fire resistance of LC3 concrete.

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Assessment of the Mechanical Performance of Nano-Silica and Nano-Calcite Incorporated Limestone Calcined Clay Cement (LC3) Paste (나노실리카와 나노칼사이트 혼입 석회석 소성 점토 시멘트(LC3) 페이스트의 기계적 성능 평가)

  • Kim, Gyeong-Ryul;Cho, Seong-Min;Bae, Sung-Chul
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2023.05a
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    • pp.151-152
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    • 2023
  • This study investigates the effect of nano-silica and nano-calcite on the hydration properties and mechanical performance of limestone calcined clay cement (LC3) paste. The pastes were synthesized by replacing limestone with nano-silica and nano-calcite in order to enhance the mechanical properties in both early and late stages of hydration. The nano-calcite enhanced the strength of LC3 pastes at 1 day of hydration, however, the strength decreased compared to the ordinary LC3 pastes afterwards due to excessive amount of carboaluminate produced in the pastes. On the other hand, nano-silica improved the mechanical properties of LC3 pastes at all ages of hydration. This is mainly due to the nucleation effect and pozzolanic reaction of nano-silica, affecting the early age and late ages of hydration, respectively. The nucleation effect of both nanomaterials were confirmed by the analysis of hydration heat, supporting the enhanced early age strength of nanomaterial incorporated LC3 pastes. Furthermore, the dense matrix was shown in the pore size distribution, and the increased C-S-H due to the pozzolanic reaction evidence the improved compressive and splitting tensile strength of nano-silica incorporated LC3 pastes.

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Fluidity and Strength Properties of Non-Sintered Cement Mortar according to the Addition of Superplasticizer (감수제 첨가에 따른 비소성 시멘트 모르타르의 유동성 및 강도 특성)

  • Jang, Kyung-Su;Na, Hyeong-Won;Byun, Hui-Jae;Hyung, Won-Gil
    • Journal of the Korea Institute of Building Construction
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    • v.22 no.5
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    • pp.441-450
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    • 2022
  • In this study, the fluidity and strength characteristics of NSC mortar according to the type and rate of addition of superplasticizer were analyzed to secure the fluidity of NSC composed of only slag and ash. Through the flow test, it was found that the fluidity of NSC was related to the basicity according to the binder condition, and the lower the reactivity, the higher the fluidity. When polycarboxylate is added, NSC mortar is considered to be more advantageous than plain mortar in terms of securing fluidity. As a result of the strength tests of NSC mortar containing Lignin or Polycarboxylate superplasticizer, it was found that the strength tends to increase as the basicity increases. In addition, when polycarboxylate is added, it is judged that the NSC mortar can secure adequate fluidity and strength at the same time. Through this experiment, an appropriate binder condition that satisfies the flowability while securing the strength was derived.

A Study on the Reduction of $CO_2$ Emission by the Application of Clean Technology in the Cement Industry (시멘트산업공정에서의 $CO_2$배출량 저감을 위한 청정기술 적용에 관한 연구)

  • Park, Young-G.;Kim, Jeong-In
    • Clean Technology
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    • v.16 no.3
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    • pp.182-190
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    • 2010
  • The feasibility of clean technology to minimize the $CO_2$ emission by recycling and reuse the waste materials and energy have been studied for the cement industry. A life cycle assessment (LCA) was performed for an alternative raw material-supply method to use the molted slag as the major raw material in the cement clinker manufacturing. Using this new method, a 60% of $CO_2$ could be reduced that comes out during the decarboxylation from the cement rotary kiln. The energy-efficiency improvement and the alternative energy methods that had been determined in our previous study through the environmental assessment of cement industry were applied to the study for the reduction of $CO_2$ emission. The natural gas, one of the fossil fuels, was also used as the first choice to get the result at the earliest time by the most economic and the most efficient green technology and to switch into the carbon neutral energy consumption pattern.

Study on the Correlation between Air Emission Gas and Alternative Fuels Used in Cement Sintering Process (시멘트 소성공정에 사용된 대체연료와 대기배출가스간 상관관계 연구)

  • Choi, Jaewon;Baek, Ju-Ik;Kwon, Sang-Jin;Won, Pil-Sung;Kang, Bong-Hee
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.8 no.3
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    • pp.286-293
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    • 2020
  • In this study, we tried to verify the correlation of the amount of combustible industrial by-products, household waste used as fuels on cement sintering process and the amount of NOx, and CO, harmful components in the exhaust gas. The analysis uses coal as natural fuel, soft plastics (plastics with properties that tend to be scattered by wind, such as vinyls), hard plastics (plastics with properties that are not scattered by wind, such as PETs, wate rubbers), and reclaimed oils as alternative fuels. Utilizing the response surface analysis (RSM) technique using the process data of 2019, such as the fuel input and combustion temperature of a domestic A cement manufacturer's sintering facilities as independent variables, and the NOx, and CO emissions to the stack as dependent variables. Correlation was analyzed. As a result, it was confirmed that the impact on the emission material differs for each waste. In particular, it was analyzed that the hard plastics increase the CO emission but have an excellent effect of reducing NOx.

Physical and Mechanical Properties of Cements for Borehole and Stability Analysis of Cement Sheath (관정 시멘팅 재료의 물리역학물성 및 시멘트층의 안정성 분석)

  • Kim, Kideok;Lee, Hikweon;Kim, Taehee;Kim, Gyo-Won
    • The Journal of Engineering Geology
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    • v.26 no.1
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    • pp.101-115
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    • 2016
  • We carried out laboratory material tests on two cements (KS-1 ordinary Portland and Class G) with changing W/S (Water/Solid) and the content of fly ash in order to evaluate their physical and mechanical properties. The specimens of KS-1 ordinary Portland cement were prepared with varying W/S (Solid=cement) in weight, while those of Class G cement were prepared with changing the content of fly ash in volume but maintaining W/S (Solid=cement+fly ash). The results of the material tests show that as the W/S in KS-1 ordinary Portland cement and the content of fly ash in Class G cement increase, the properties (density, sonic wave velocity, elastic constants, compressive and tensile strengths, thermal conductivity) decrease, but porosity and specific heat increase. In addition, an increase in confining pressure and in the content of fly ash leads to plastic failure behavior of the cements. The laboratory data were then used in a stability analysis of cement sheath for which an analytical solution for computing the stress distribution induced around a cased, cemented well was employed. The analysis was carried out with varying the injection well parameters such as thickness of casing and cement, injection pressure, dip and dip direction of injection well, and depth of injection well. The analysis results show that cement sheath is stable in the cases of relatively lower injection pressures and inclined and horizontal wells. However, in the other cases, it is damaged by mainly tensile failure.

Preparation and Application of CSA Expansive Additives Using Industrial Wastes (산업폐기물을 이용한 CSA계 팽창재 제조 및 응용)

  • Yoon Sung-Won;Rho Jae-Seong
    • Journal of the Korea Concrete Institute
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    • v.16 no.3 s.81
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    • pp.369-374
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    • 2004
  • Calcium sulfoalumiante(CSA) was prepared for using natural calcite($CaCO_3$) and industrial by-products and wastes, such as $Al(OH)_3,\;CaSO_4{\cdot}2H_2O$. The mixture of raw materials was fired at 20, 400, 600, $1200^{\circ}C$ for 1h and cooled rapidly in air. The cement replaced by 10 wt% $C_4A_3S$ expansive additives was investigated by the measurement of the hydration products and compressive strength, setting time, expansion at wet curing condition. $C_4A_3S$ was found in x-ray diffraction pattern over the temperature $1200^{\circ}C$. The setting time or the cement pastes added clinkers fired at different temperature was shorter than ordinary portland cement. The compressive strength was higher than the ordinary portland cement about 20~30%. The mainly hydration products were ettringite, and $Ca(OH)_2$. The expansion due to the formation of ettringite during hydration decreased the drying shrinkage of hardened cement rather than the ordinary portland cement.

Understanding the Properties of Cement Mortar with Employment of Stone Dust considering Particle Size Distribution (입도분포를 고려한 석분 사용에 따른 시멘트 모르타르 성질의 변화 이해)

  • Kang, Su-Tae
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.18 no.1
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    • pp.715-723
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    • 2017
  • This study investigates the properties of a high-performance cementitious composite with partial substitution of stone dust for fine aggregate. The relationship between the properties and particle size distribution was analyzed using several analytical models. Experiments were carried out to examine the flowability, rheology, and strength of cement mortars with different stone-dust replacement ratios of 0-30 wt.%. The results showed improved flowability, lower rheological parameters (yield stress and plastic viscosity), and improved strength as the amount of stone dust increased. These results are closely related to the packing density of the solid particles in the mortar. The effect was therefore estimated by introducing an optimum particle size distribution (PSD) model for maximum packing density. The PSD with a higher amount of stone dust was closer to the optimum PSD, and the optimization was quantified using RMSE. The improvement in the PSD by the stone dust was proven to affect the flowability, strength, and plastic viscosity based on several relevant analytical models. The reduction in yield stress is related to the increase of the average particle diameter when using stone dust.