• Title/Summary/Keyword: 습식 제련

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Current Status of Lead Smelting and Recycling (납의 제련 및 리사이클링 현황)

  • Sohn, Ho-Sang
    • Resources Recycling
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    • v.28 no.4
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    • pp.3-14
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    • 2019
  • Lead is one of the common non-ferrous metals used in modern industry. The usage of lead continues to increase and has risen from 5 million tonnes per year worldwide in the 1970s to 11 million tonnes in the 2010s. In principle lead is virtually 100 % recyclable as an element without loss of quality. The recycling of lead scrap reduces the energy consumption and environmental burden, comparing to the primary metal production. Therefore production of secondary lead from scrap has been steadily growing and at present it meets approximately 60 % of usage worldwide. Lead scrap (mainly lead-acid battery) is smelted in primary and secondary smelter. Most secondary lead smelting were performed in a shaft-type furnace (blast furnace), rotary furnace and reverberatory furnace. The lead bullion is either cast into ingots and re-melted in refining kettles or refining is performed on the hot lead bullion immediately after production. This work provides an overview of the primary lead production and recycling process.

Extractive Metallurgy and Separation Technology of Rare Earth Ores (교토류광석(橋土類鑛石)의 제련(製鍊) 및 분리(分離) 기술(技術))

  • Lee, Man-Seung;Jeon, Ho-Seok
    • Resources Recycling
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    • v.19 no.6
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    • pp.27-35
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    • 2010
  • Rare earth alloys and compounds are the raw materials for the manufacture of advanced materials. Although domestic monazite ores have been found, there are some difficulties in recovering rare earth from these ores. Rare earth ores are found in few countries and these countries put an embargo on the export of rare earth ores for the protection of their industry. We gathered some information on the hydrometallurgical and pyrometallurgical processes to recover rare earths from bastnasite, monazite, and xenotime which consist of 95% of the total rare earth ores. Since rare earth with the purity more than 6N is needed for use in advanced materials, some separation methods such as fractional crystallization, precipitation, ion exchange, and solvent extraction were introduced.

Recovery of Rare Earth Metal from Used Automotive Three-Way Catalyst (자동차용 폐 삼원촉매로부터의 희귀금속 회수공정 기술 동향)

  • Hong, Yeon Ki
    • Journal of Institute of Convergence Technology
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    • v.1 no.1
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    • pp.13-17
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    • 2011
  • The car industry is one of the technological applications which more rare earth metals employes as three-way catalysts. Therefore, the recovery of rare earth metals from the used automotive three-way catalysts could be important source to obtain these metals. This work presents the analysis of market and demand for rare earth metal in automotive three-way catalyst and introduces the dry and the wet processes for the recovery of rare earth metals from used three-way catalyst. Finally, the alternative methods to conventional wet processes was simply suggested based on the economic and ecological point of view.

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Recovery of the Vanadium and Tungsten from Spent SCR Catalyst Leach Solutions by Hydrometallurgical Methods (SCR 폐촉매 침출액으로부터 습식제련법에 의한 바나듐, 텅스텐의 회수)

  • Choi, In-Hyeok;Moon, Gyeonghye;Jeon, Jong-Hyuk;Lee, Jin-Young;Jyothi, Rajesh Kumar
    • Resources Recycling
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    • v.29 no.2
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    • pp.62-68
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    • 2020
  • In new millennium, wide-reaching demands for selective catalytic reduction (SCR) catalyst have been increased gradually in new millennium. SCR catalyst can prevent the NOx emission to protect the environment. In SCR catalyst the main composition of the catalyst is typically TiO2 (70~80%), WO3 (7~10%), V2O5 (~1%) and others. When the SCR catalysts are used up and disposed to landfills, it is problematic that those should exist in the landfill site permanently due to their extremely low degradability. A new advanced technology needs to be developed primarily to protect environment and then recover the valuable metals. Hydrometallurgical techniques such as leaching and liquid-liquid extraction was designed and developed for the spent SCR catalyst processing. In a first stage, V and W selectively leached from spent SCR catalyst, then both the metals were processed by liquid-liquid extraction process. Various commercial extractants such as D2EHPA, PC 88A, TBP, Cyanex 272, Aliquat 336 were tested for selective extraction of title metals. Scrubbing and stripping studies were tested and optimized for vanadium and tungsten extraction and possible separation. 3rd phase studies were optimized by using iso-decanol reagent.

Recovery of Cobalt from Waste Cathodic Active Material Generated in Manufacturing Lithium Ion Batteries by Hydrometallugical Process (리튬이온전지 제조공정의 폐양극활물질로부터 습식제련공정에 의한 코발트의 회수)

  • Swain Basudev;Jeong Jinki;Kim Min Seuk;Lee Jae-chun;Sohn Jeong-Soo
    • Resources Recycling
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    • v.14 no.6 s.68
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    • pp.28-36
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    • 2005
  • A hydrometallurgical process to leach cobalt from the waste cathodic active material, $LiCoO_{2}$, and subsequently to separate it by solvent extraction was developed. The optimum leaching conditions for high recovery of colbalt and lithium were obtained: 2.0 M sulfuric acid, 5 $vol.\%$ hydrogen peroxide, $75^{\circ}C$ leaching temperature, 30 minutes leaching time and an initial pulp density of 100 g/L. The respective leaching efficiencies for Co and Li were $93\%$ and $94.5\%$. About $85\%$ Co was extracted from the sulfuric acid leach liquor containing 44.72 g/L Co and 5.43 g/L Li, using 1.5 M Cyanex272 as an extractant at the initial pH 5.0 and in organic to aqueous phase ratio of 1.6:1 under the single stage extraction conditions. The Co in the raraffinate was completely extracted by 0.5 M Na-Cyanex272 at the inital pH 5.0, and an organic to aqueous phase ratio of 1;1. The cobalt sulfate solution of higher than $99.99\%$ purity could be recovered from waste $LiCoO_{2}$, using a series of hydrometallurgical processes: sulfuric acid leaching of waste $LiCoO_{2}$- solvent extraction of Co by Na-Cyanex 271 - scrubbing of Li by sodium carbonate solution - stripping of Co by sulfuric acid solution.

The Current Status of Cyanide Uses, Regulations, and Treatment in Gold Mining (금 제련에 사용되는 시안의 사용, 규제 및 처리 현황)

  • Park, Jeonghyun;Shin, Doyun;Park, Hyunsik;Jeong, Jinki;Lee, Jae-chun
    • Resources Recycling
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    • v.24 no.4
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    • pp.61-66
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    • 2015
  • Cyanidation has been used worldwide to recover gold from primary ore or concentrate. The use of cyanide is however becoming an emerging issue because of the toxic residue and wastewater made from the process. The cyanide-containing wastewater should be treated properly, obeying the environmental standard and regulations. In the present article, the domestic and international uses, regulations, and treatment technologies of cyanide in gold mining were investigated as a feasibility study to develop a cyanide treatment process as well as the cyanidation process. A biological cyanide treatment process to develop a zeroemission gold recovery and wastewater treatment process was also briefly introduced.

Recovery of High Purity TiO2 Powder from Ilmenite by Hydrochloric Acid Leaching (타이타늄 철석으로부터 염산 침출에 의한 고순도 이산화 타이타늄 회수)

  • Ahn, Hyeong Hun;Lee, Man Seung
    • Resources Recycling
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    • v.28 no.5
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    • pp.68-73
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    • 2019
  • Ilmenite is one of the principal ores for the production of titanium dioxide. To produce titanium dioxide with purity higher than 99.9% from ilmenite, Ti(IV) should be separated from the dissolved impurities such as Fe(III), Si(IV), and Mn(II) present in ilmenite. In this work, a hydrometallurgical process was investigated to recover pure titanium dioxide from ilmenite by HCl leaching followed by separation and hydrolysis of Ti(IV). An optimum leaching condition was obtained by investigating the effect of HCl concentration, pulp density, and leaching time on the leaching percentage of Ti(IV), Fe(III), Si(IV), and Mn(II). Ammonium hydroxide and sodium hydroxide solutions were employed as neutralizing agents to hydrolyze Ti(IV) from the stripping solution of Ti(IV). Titanium dioxide of the anatase phase was obtained by calcination of the hydrolyzed precipitates with $NH_4OH$ solution. A hydrometallurgical process can be developed to produce pure $TiO_2$ powders from ilmenite.

Preparation of Purified Lead Nitrate from Lead Sulfate Generated from the Lead-acid Battery Smelter as By-products (재생연 제련 부산물인 황산연으로부터 정제 질산연의 제조)

  • Lee, Jin-Young;Han, Choon;Shin, Joong-Kuk;Kim, Saung-Gyu;Lee, Hwa-Young;Oh, Jong-Kee
    • Resources Recycling
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    • v.7 no.2
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    • pp.31-38
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    • 1998
  • Hydrometallugical process was developed to produce the purified lead nitrate from lead dust mainly composed of lead s sulfate generated from lead-acid battery smelter as by-product. This process consisLed of carbonation process with carbonate s salts, leaching and purification processes. FmaJJy crude lead nitrate purified to produce high-purity product with over 99% Pb $(NO_3)_2$.

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Ammoniacal Leaching for Recovery of Valuable Metals from Spent Lithium-ion Battery Materials (폐리튬이온전지로부터 유가금속을 회수하기 위한 암모니아 침출법)

  • Ku, Heesuk;Jung, Yeojin;Kang, Ga-hee;Kim, Songlee;Kim, Sookyung;Yang, Donghyo;Rhee, Kangin;Sohn, Jeongsoo;Kwon, Kyungjung
    • Resources Recycling
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    • v.24 no.3
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    • pp.44-50
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    • 2015
  • Recycling technologies would be required in consideration of increasing demand in lithium ion batteries (LIBs). In this study, the leaching behavior of Ni, Co and Mn is investigated with ammoniacal medium for spent cathode active materials, which are separated from a commercial LIB pack in hybrid electric vehicles. The leaching behavior of each metal is analyzed in the presence of reducing agent and pH buffering agent. The existence of reducing agent is necessary to increase the leaching efficiency of Ni and Co. The leaching of Mn is insignificant even with the existence of reducing agent in contrast to Ni and Co. The most conspicuous difference between acid and ammoniacal leaching would be the selective leaching behavior between Ni/Co and Mn. The ammoniacal leaching can reduce the cost of basic reagent that makes the pH of leachate higher for the precipitation of leached metals in the acid leaching.