• Title/Summary/Keyword: 슬리팅

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A Study on the Slitting Working by Finite Element Analysis (유한요소해석에 의한 슬리팅가공에 관한 연구)

  • Han, K.T.;Seo, J.K.
    • Journal of Power System Engineering
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    • v.5 no.3
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    • pp.56-63
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    • 2001
  • A slitter is a sort of machinery to cut sheet materials in rolls continuously in the longitudinal direction. Recently slitter line users have requiring higher quality and precision in products in addition to high productivity. A finite element analysis has been performed to investigate the effect of processing factors on shear planes in the slitting of Shrinkage Band(S,K.B.). For the analysis, Hot-dip 55% aluminum-zinc alloy-coated steel sheets and coils(SAZCC) is selected as a material. The results obtained are that deformation was concentrated along the very narrow zone and the maximum slitting load decreases by increasing the knife clearance. Also effective strain decreases according to the clearance increases.

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Finite Element Analysis on Effect knifes Clearance on Shear Planes in Slitting (슬리팅가공에서 전단면에 미치는 나이프 틈새의 영향에 관한 유한요소해석)

  • 한규택
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.607-612
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    • 2000
  • A slitter, also called a roll slitter or rewinding machine, is a sort of machinery to cut sheet materials in rolls continuously in the longitudinal direction. Recently slitter line users have requiring higher wuality and precision in products in addition to high productivity. In this paper, on effect of clearance on shear planes in slitting of S.K.B(shrinkage Bnad) is performed by using finite element method. The results obtained are as follows: (1)Load stroke curves show decreasing maximum force when increasing the clearance. (2)Effective strain decreases when the clearance increases. (3)Deformation is concentrated along the very narrow shear band.

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Development of the slitting device on separation study of pellet and hull (펠릿과 헐의 분리 연구를 위한 슬리팅 장치 개발)

  • 정재후;윤지섭;홍동희;김영환;진재현;박기용
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.05a
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    • pp.236-239
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    • 2003
  • The spent fuel slitting device is an equipment developed in order to feed UO$_2$pellet to the dry pulverizing/mixing device. In this study, we have compared and analyzed the handling method of the slitting and that of the pellet and hull, processing time, separating time for 20kgHM, the number of blades, on the existing slitting device using in DUPIC, and spent fuel management technology research and test facility. Also, we have compared and analyzed about an advantage and weak point, designing and producing, processing, establishment, operation, maintenance about the vertical and horizontal slitting device. Based on these results, we have developed the vertical slitting device. By using the results, we have enhanced the slitting processing time(over 40%)in comparison with DUPIC device, and it will is effectively applied to available data for designing and producing of the hot test facility.

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Optimization of a geometric form and cutting conditions of a metal slitting saw by experimental method (실험적 방법을 통한 Metal slitting saw의 형상 및 절삭 조건의 최적화)

  • 정경득;고태조;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.05a
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    • pp.934-938
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    • 2000
  • Built-up edge affects the surface integrity of the machined surface and tool wear. Tool geometry and cutting conditions are very important factors to remove BUE. In this paper, we optimized the geometry of the metal slitting saw .1nd cutting conditions to remove BUE by the experiment. In general, the metal slitting saw is plain milling cutter with thickness less of a 3/16 inch. This is used for cutting workpiece where high dimensional accuracy and surface finish are necessary. The experiment was planned with Taguchi method that is based on the orthogonal array of design factors(coating, rake angle, number of tooth, cutting speed, feed rate). Response table was made by the value of the surface roughness, the optimized tool geometry and cutting conditions through response table could be determined. In addition. the relative effect of factors were identified by the variance analysis. filially. coating and cutting speed turned out important factors.

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Cutting Characteristics of Actuator Arm in Hard Disk Drive (하드디스크 드라이브용 액츄에이터 암의 절삭 가공 특성)

  • Lee Jae-Woo
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.11-12
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    • 2006
  • Actuator arm of HDD were machined with the slitting saw of tungsten carbide to clarify the cutting characteristics in terms of the roughness of machined surface, the burr size and the tool wear. An improved performance in all view of the surface machined, the tool life and the cutting efficiency was obtained at the cutting speed of 4,000rpm with the feed of 300m/min. The tool life increases with increasing the t/T value, whereas surface roughness decreases. The tool with alternate type of B and C edges has an effect to decrease the burr size.

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Prediction of forming accuracy using FEM analysis in slitting process for connector terminal with micro width (미세폭 슬리팅 공정에서 유한요소해석을 이용한 성형 정밀도 예측)

  • Hong, Seok-Kwan;Lee, Byung-Moon;Kang, Jeong-Jin;Kim, Jong-Deok
    • Design & Manufacturing
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    • v.2 no.3
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    • pp.45-50
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    • 2008
  • In the electronic products, connector which play a role of board-to-board connection is an essential part. The manufacture process of this connector involves slitting and bending stage. Recently, manufacturing the connector is becoming more and more difficult as miniaturization of the electronic products. In this study, FEM analysis was performed on slitting and bending process for connector terminal with micro width in order to predict the cause of inaccurate dimension of connector terminal which occurs in actual industrial spot.

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Capacity evaluation on the slitting device of the spent fuel rod (사용후핵연료봉 slitting 장치 성능 평가)

  • 정재후;윤지섭;김영환;진재현;김동기
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1154-1157
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    • 2003
  • The spent fuel slitting device is an equipment developed for the separation of the pellet and hull from the cutting fuel rod with length of 250 mm, and in order to feed UO$_2$ pellet. We have analyzed on the existing technologies for designing and producing of the slitting device in the first year(2001), based on these results, designed and produced the rod slitting device. It has effectively separated the pellet from the hull, but demanded the supplement separation work because of the mixing with pellet and hull in the vessel, and required the condition for the reducing time of the process. In the second year(2002), we have reduced the work time, performed the test and capacity evaluation with the improving device, based these results, and ensured the data demanded for designing of the spent fuel rod slitting device. We have compared with the DUPIC(Direct use of spent PWR fuel in CAND reactors) process, and developed the device for the purpose of reducing over 40 % in comparition with the DUPIC operation time(5 minutes). Based on these results, it will is effectively applied to available data for designing and producing of the hot test facility.

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산소농도 측정을 위한 $UO_{2}$ 펠릿 공기산화로 장치의 갈바닉 센서와 지르코니움 센서의 특성 연구

  • Kim, Yeong-Hwan;Jeong, Jae-Hu;Lee, Hyo-Jik;Park, Byeong-Seok;Yun, Ji-Seop
    • Proceedings of the Korean Radioactive Waste Society Conference
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    • 2007.05a
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    • pp.151-152
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    • 2007
  • ACP(Advanced Spent Fuel Conditioning Process)의 금속전환로에 $U_{3}O_{8}$을 공급하기 위하여 20 kgHM/batch의 $UO_{2}$ 펠릿(pellets)을 처리할 수 있는 공기산화로가 개발되고 있다. 그림 1은 산소농도 조절이 가능한 공기산화로이다. 공기산화로 이전의 공정인 슬리팅 장치에서 탈피복된 $UO_{2}$ 펠릿은 공기산화로로 운반되고, $500^{\circ}C$온도에서 공기를 공급하여 일정한 입도범위의 균질한 $U_{3}O_{8}$을 만든다. 그리고 다음공정의 금속전환장치로 이동된다. 본 논문에서는 모의연료의 산화에 대한 정확한 산소농도를 측정하고자 한다. 이를 위해서 갈바닉 센서와 지르코니움 센서가 사용되었고, 그 특성이 비교되었다. 14종의 금속 산화물이 혼합된 모의연료를 제조하여 산화실험이 수행되었으며, 시간변화에 따라 산소농도가 측정되었다. 산소농도 컨트롤러와 산소 센서를 사용한 공기산화로는 산소조절기에 의해 산소농도 100%까지 측정될 수 있다. 그림 2는 공기산화로의 산소농도를 조절할 수 있는 산소농도 측정시스템이다. 유량조절기(Mass Flow Controller)를 사용하여 질소와 산소의 혼합비를 변화시킬 수 있다. 또한 산소농도 측정시스템은 측정된 산소농도 값을 이용하여 $UO_{2}$의 산화시간을 계산하기 위하여 제작하였다. 산화시간 계산방법은 다음과 같다. 산소와 질소의 가스는 각각 40 L의 압력 봄베에 의해서 산소농도를 조절할 수 있는 공기산화로의 산소농도 측정시스템 안으로 유입된다. 유입된 산소와 질소의 배합은 컨트롤시스템 안에 있는 산소 유량조절기와 질소 유량 조절기를 사용하여 조절하며, 일정하게 혼합된 산소농도는 장치의 입구와 출구에서 산소 센서에 의해서 측정된다. 투입된 $UO_{2}$ 펠릿이 $500^{\circ}C$에서 반응하면서 공기산화로의 내부에 있는 산소농도가 감소된다. 이때 초기에 같았던 입력과 출력 농도가 시간의 흐름에 따라 감소되며, 펠릿이 완전히 산화됨과 동시에 출력 산소농도가 입력농도와 다시 같아질 때까지 소요된 구간이 산화시간이 된다.

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