• Title/Summary/Keyword: 슬롯절삭

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A Study on the Deep Kerfing Technique in Rock Using High Pressure Water Jet (워터젯을 이용한 암석의 슬롯절삭에 관한 연구)

  • 최병희;양형식
    • Explosives and Blasting
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    • v.19 no.3
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    • pp.105-113
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    • 2001
  • 채석, 굴착, 가공과 같은 워터젯 응용분야에서 대상재료에 깊은 홈(kerf)을 절단할 수 있는 실험실용 회전식 슬로터(slotter)를 제작하여 암석을 대상으로 워터젯 시스템의 절단효율을 시험하였다. 고압펌프는 유율 7.5 l/min, 압력 379 MPa, 용량 75 kW급의 JETPAC을 주로 사용하였고, 암석시료는 화강석인 제천석, 거창석을 사용하였다. 시험과정에서는 물과 연마재 투입에 의한 절단 및 진동식 슬로터에 의한 슬롯절단 기초시험을 먼저 수행하고, 그 결과를 토대로 회전식 슬로터에 의한 절단시험을 실시하였다. 순수한 물에 의한 시험의 결과 고압수류의 토출압력은 절단심도에 정비례하였고, 노즐의 이송속도는 이차함수 형태의 반비례 관계를 보였다. 연마재 투입시험에서는 순수한 물에 의한 경우에 비해 연마재로 인한 충격력의 증가로 절단심도가 크게 증가하였는데, 유사한 조건하에서 3~5배 이상의 절단심도의 증가를 보였다. 진동식 슬로터에 의한 슬롯절삭에서는 생성된 슬롯의 내벽면이 바닥으로 갈수록 좁아짐으로써 넓은 폭의 슬롯형성은 가능하나 절삭심도가 제한되었다. 회전식 슬로터에 의한 시험에서 생성된 슬롯들은 평균 22 mm의 폭으로 내벽면이 바닥까지 서로 평행하여 깊은 심도까지 비트진입이 가능하였다. 절단율은 16~32 mm/sec의 속도범위에서 $40~160{\;}\textrm{mm}^2/sec$로 나타났다. 한편, 최대유율 24 l/min의 HUSKY S-200 펌프에 의한 시험결과 JETPAC 펌프에 비해 1.13~3.47 배의 절단심도를 보였다

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Improvement of Chip Thickness Model in 2-flutes Slot End Milling (2날 엔드밀 슬롯 가공시 칩두께 모델의 개선)

  • Lee Dong-Kyu;Lee Ki-Yong;Lee Kune-Woo;Oh Won-Zin;Kim Jeong-Suk
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.1
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    • pp.32-38
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    • 2005
  • Generally, cutting force models use a sin function method to calculate chip thickness. In slot end milling, the error from a sin function method is much bigger than other machining because a tool rotation angle in cutting is much larger. Thus in this paper, a new method to calculate chip thickness was suggested and evaluated. In a new method, tool position data according to tool rotation are checked and stored so that it is possible correct chip thickness is calculated. Cutting force waveforms simulated from a sin function method and a new method and measured waveforms from experiments were compared and error percentages were obtained. Finally, a new method had good results for simulating cutting force in slot end milling.

A Study on the Development of Force Limiting Devices of Cross-Section Cutting Types (단면절삭형 응력제한 장치의 개발에 관한 연구)

  • Kim, Cheol Hwan;Chae, Won Tak
    • Journal of Korean Society of Steel Construction
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    • v.27 no.1
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    • pp.77-85
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    • 2015
  • This paper describes the development of force limiting device(FLD). The FLD could induce compressive yield before occurring elastic buckling for slender member under compressive load. Therefore, it might prevent reduction of load carrying capacity by elastic buckling and the structures with the devices would behave stable. A new type of FLD reduced cross area is proposed in this study different to existing studies like as out of plane type, slit type and folded plate type. The parameters of specimens are depth, width and number of cutting. The structural capacity and characteristics of proposed types were verified by experiment and FEM analysis. The FLD of cutting type is efficient in compressive member.

A Study on the Development of Geothermal Energy Using the Hydraulic Fracturing method (수압파쇄법을 이용한 지열에너지 개발에 관한 연구)

  • 이희근
    • Tunnel and Underground Space
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    • v.5 no.4
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    • pp.323-335
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    • 1995
  • 지열에너지 개발의 기본적 개념은 지하 심부의 고온건조암체에 시추공을 이용한 수압파쇄를 실시하여 고온건조암체내에 인공파쇄대를 형성함으로써 유체의 유동회로를 구축하여 지열에너지의 회수를 도모하는 것이다. 본 논문에서는 수압파쇄균열의 발전방향 조절문제와 관련하여, 초고압수 절삭장치를 이용, 수압파쇄공 내에 인공슬롯을 형성하여 수압파쇄를 실시함으로써 균열의 발전방향을 조사하였으며, 수압파쇄에 의한 파쇄대내로의 유체순환실험을 통해 지열수의 유동특성을 규명하였다. 이를 위해 모델에 종균열과 횡균열을 형성시키고 균열내에 주입되는 물의 주입률, 정상류압력, 흐름저항을 조사하고, 이 결과를 이용하여 전산모델링을 수행하였다. 인공절리면에 대한 투수시험에서는 10$0^{\circ}C$까지의 온도변화에 따라 투수계수가 증가하였으며, 봉압 증가에 따라 증가율이 현저히 감소하였다.

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Machining Error Compensation for Tool Deflection in Micro Slot-Cutting Processes for Fabrication of Micro Shapes (미세형상 가공을 위한 Micro Slot 가공에서의 공구변형에 의한 가공오차 보상)

  • Sohn, Jong-In;Yoon, Gil-Sang;Seo, Tae-Il
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.2
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    • pp.121-127
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    • 2008
  • Micro end-milling has been becoming an important machining process to manufacture a number of small products such as micro-devices, bio-chips, micro-patterns and so on. Despite the importance of micro end-milling, many related researches have given grand efforts to micro end-milling phenomenon, for example, micro end-milling mechanism, cutting force modeling and machinability. This paper strongly concerned actual problem, micro tool deflection, which causes excessive machining errors on the workpiece. To solve this problem, machining error prediction method was proposed through a series of test micro cutting and analysis of their SEM images. An iterative algorithm was applied in order to obtain corrected tool path which allows reducing machining errors in spite of tool deflection. Experiments are carried out to validate the proposed approaches. In result, remarkable error reduction could be obtained.

Hybrid TDMA and Binary CDMA System (TDMA와 Binary CDMA의 혼합 다중 접속 시스템)

  • 안호성;나성웅
    • The Journal of Korean Institute of Communications and Information Sciences
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    • v.29 no.5A
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    • pp.527-536
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    • 2004
  • A novel hybrid multiple access system, TD-BCDMA, where Binary CDMA that maintains a constant amplitude by clipping the summation of input signals multiplied by the orthogonal codes is transmitted over a TDMA frame structure, was Nosed. In every time slot of TDMA, binary CDMA modulated multiple channel signals are transmitted with the same waveform of TDMA. TD-BCDMA has all the advantages of TDMA. Flexible adjustment of the data transmission rate In demand is possible by adjusting the number of codes and time slots assigned to each user. This property was used to show an example of Ad Hoc network applications. To obtain a proper synchronization scheme for TD-BCDMA, the Receiver Operating Characteristics performance and the false alarm probability and false dismissal probability under various channel environment of two different schemes, a preamble scheme as in TDMA and a synchronization channel scheme as in CDMA were compared. It was proved that the preamble scheme is more practical and suitable than the synchronization channel scheme for the hybrid multiple access system.

Measurement and verification of pipe cutting power using Labview software (Labview 소프트웨어를 활용한 파이프 절단 파워 측정 및 검증)

  • Jang, Tae-ho;Kim, Youngshik;Jang, Tae-soo;Ryu, Bong-Jo
    • Journal of Digital Contents Society
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    • v.18 no.7
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    • pp.1387-1391
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    • 2017
  • Cutting power estimation can be used to select appropriate actuators in the design process of machine tools. Therefore, accurate estimation of cutting power is an important part of the design process. In this study, pipe cutting power is first calculated theoretically using the slotting cutting power equation and then verified experimentally. In this case, a pipe cutting machine is used to cut two pipes made of different materials. Power consumptions in the motor during pipe cutting are measured by using the embedded software, Labview, and NI hardware. The slotting cutting power equation can thus be confirmed easily comparing theoretically calculated cutting powers with experimentally measured cutting powers. The pipe materials used in this study are SUS304 and AL6N01. The specific cutting power of AL6N01 material is proposed through our cutting experiment. As a result, this cutting power can be used to design machining tools for AL6N01 material.