• Title/Summary/Keyword: 스프레이 모르타르

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Evaluation of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance (내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 저항성 평가)

  • Won, Jong-Pil;Choi, Seok-Won;Park, Chan-Gi;Park, Hae-Kyun
    • Journal of the Korea Concrete Institute
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    • v.18 no.4 s.94
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    • pp.559-568
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    • 2006
  • The purpose of this study is to evaluate the mechanical performance and fire resistance of wet-mixed high strength sprayed polymer-modified mortar in order to protect tunnel lining system which are in the event of fire disaster. Since the current commercial fire-resistant materials reproduce the low strength issue of mortar, this study aims to provide an enhanced fire-resistant mortar with a proper strength. Normally, a large temperature gradient phenomenon arise in the vicinity of free surfaces which are fully exposed in the event of persistent flame. Thereby, the determination of optimal cover depth of wet-mixed high strength sprayed polymer-mortar(WHSPM) is important for fire-resistance of tunnel lining system. With comparison of current commercial fire-resistance materials and WHSPM, the experimental result of WHSPM shows the better fire-resistant performance than the others. In addition, the cover limitation should be controlled by minimum 4cm depth in order to avoid fire-induced damage.

Evaluation on Performance of Repair Mortar Used for Pre-wetting Spray Method (프리웨팅 스프레이 공법용 모르타르의 성능평가)

  • Nam, Yong-Hyuk;Chung, Young-Jun;Jang, Suk-Hwan;An, Young-Ki;Kim, Sung Chil
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.9 no.4
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    • pp.235-242
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    • 2005
  • This study is on the evaluation of performance of polymer cement mortar which is used for pre-wetting spray method. Pre-wetting spray method is an epoch-making method to repair concrete structures damaged, which is added a small quantity water preciously to dry mortar to reduce dust and rebound and spray mortar mixed with fixed quantity water at nozzle before spray. The result showed that physical performance such like compressive, flexural and adhesive strength of polymer cement mortar, TS 100 used for pre-wetting spray method was superior to other repair mortar. Also durable performance such as resistance on permeability of chloride ion, carbonation, chemical and freezing-thawing was excellent.

Mechanical and Repair Performance of Sprayed Ductile Fiber Reinforced Cememtitious Composite(ECC) (습식스프레이공법으로 타설된 고인성 섬유보강 모르타르(ECC)의 역학적 특성과 보수 성능)

  • Kim, Yun-Yong
    • Journal of the Korea Concrete Institute
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    • v.15 no.3
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    • pp.462-469
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    • 2003
  • This paper presents an experimental study on the potential durability enhancement of infrastructures repaired by a sprayed high ductile fiber-reinforced cementitious composite (ECC). For this study, a PVA-ECC which exhibits sprayable properties in the fresh state and tensile strain-hardening behavior in hardened state was sprayed and tested. The experimental results show that the sprayed ECC exhibits mechanical properties with strain capacity comparable to the cast ECC with the same mix design. During loading, the crack widths of ECC are tightly controlled with an average of 30${\mu}m$. It is also revealed that when sprayed ECC is used as a repair material, ductility represented by deformation capacity at peak load of repaired beams in flexure are obviously increased in comparison to those of commercial prepackaged mortar (PM) repaired beams. In addition to high delamination resistance, the significant enhancement of energy absorption capacity and crack width control in ECC repair system suggest that sprayed ECC can be effective in extending the service life of rehabilitated infrastructures.

Temperature Distribution of Wet-Mixed High Strength Sprayed Polymer Mortar for Fire Resistance of Tunnel (터널 내화용 고강도 습식 스프레이 폴리머 모르타르의 화재 발생시 내부온도분포)

  • Won, Jong Pil;Choi, Seok Won;Park, Chan Gi;Park, Hae Kyun
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.26 no.4C
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    • pp.283-290
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    • 2006
  • Concrete has advantages in fire situations as it is non-combustible and has low thermal conductivity. However, concrete that is not designed against fire can experience significant explosive spalling from the build-up of pore pressures and internal tensile stresses when heated. In this study, the performance of wet-mixed high strength sprayed polymer mortar for fire resistance of tunnel system was evaluated by experimentally and numerically. The fire test was performed in fire resistance(electric) furnace according to RABT(Richtlinien fur die Ausstatung und den Betrieb von $Stra{\beta}entunneln$) time heating temperature curve, so as to evaluate the temperature distribution with cover thickness of wet-mixed high strength sprayed polymer mortar for fire resistance of tunnel system. Based on experimental results and numerical analysis, the proper cover thickness of wet-mixed high strength sprayed polymer mortar determined the more than 4cm.

Characteristics of High Early Strength Latex Modified Sprayed-Mortar (조강형 라텍스개질 스프레이 모르타르의 특성)

  • Yun, Kyong-Ku;Lee, Bong-Hak;Lee, Jin-Beom
    • Journal of Industrial Technology
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    • v.33 no.A
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    • pp.93-99
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    • 2013
  • Shotcrete has been referred to as gunite, pneumatically applied mortar or concrete, sprayed concrete or mortar. There are sound reasons why sprayed mortar is one of the best portland cement based material for repairing old concrete structures. However, it is difficult to find the research results on the latex-modified mortar nevertheless on the impact of air onto the fresh and hardened properties of latex-modified mortar. So, the main experimental program included strength test, slump test, rapid chloride permeability test, image analysis for air void system, and chemical attacks with the main experimental variables of latex content, fine aggregate content, water-cement ratio, and air foamer content.

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Bond Strength and Durability of Spray Mortar Purposed for Repair (유지보수용 스프레이 모르타르의 부착강도 및 내구성)

  • Yun, Kyong-Ku;Kim, Seong-Kwon;Lee, Wan-Sung
    • Journal of Industrial Technology
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    • v.33 no.A
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    • pp.101-107
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    • 2013
  • The purpose of this study was to investigate bond strength between substrate and HES-LMS mortar, durability of HES-LMS mortar with latex content(0%, 5%, 10%). To measure the bond strength, the direct tensile test based on uniaxial tensile test was used, which was proposed by Kuhlman(1990). Also, Resistance for water permeability, water absorption and image analysis for air void system were conducted to estimating durability of HES-LMS mortar.

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A Study on the Reduced Rebound Method of Surface Finishing Spray Photocatalytic Mortar (표면 마감 광촉매 스프레이 모르타르의 리바운드량 저감 방안 연구)

  • Baek, Hyo-Seon;Park, Jeong-Hwan
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.9
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    • pp.604-609
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    • 2020
  • There are various methods of finishing concrete surfaces, and when considering workability, the spray method is effective, but rebound occurs. The allocation of rebound occurrence control should be adjusted according to the materials used. Thus, a basic study was conducted on multiple techniques for reducing the rebound incidence that are suitable for surface finishing materials containing a photocatalyst. A prior study derived the reduction effect and optimal mix ratio for photocatalytic performance. Based on that study, the rebound reduction was verified according to the specifications of the content and the mechanical durability characteristics of the mixed materials. Rebound, compressive strength, flexural rigidity, and table flow tests were done. The flow was fixed at 170±10 mm considering the workability of the mortar spray equipment. For the experimental variables, the rebound number was adjusted to the silica sand variables relative to the cement weight, and silica sands No. 5 and No. 7 were used. The results show the highest compression strength in the final S-1 variable, and the amount of rebound was minimized. These results were sufficiently filled with the bindings of the silica pores, which increased the binding force between the aggregates, resulting in a lower amount of rebound.

Design and Constructibility of an Engineered Cementitious Composite Produced with Cement-based Mortar Matrix and Synthetic Fibers (시멘트계 모르타르 매트릭스를 활용한 섬유복합재료 ECC(Engineered Cementitious Composite)의 설계와 시공 성능)

  • Kim, Yun-Yong
    • Composites Research
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    • v.20 no.2
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    • pp.21-26
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    • 2007
  • This paper summarizes the design procedure and constructibility of an ECC (Engineered Cementitious Composite), which is a synthetic fiber-reinforced composite produced with the Portland cement-based mortar matrix. This study employs a stepwise method to develop useful ECC in construction field, which possesses different fluid properties to facilitate diverse types of processing (i.e., self-consolidating or spray processing). To control the rheological properties of the composite, the aggregates and reinforcing fibers were initially selected based on micromechanical analysis and steady-state cracking theory. The stability and consequent viscosity of the suspensions were then mediated by optimizing the dosage of the chemical and mineral admixtures. The rheological properties altered through this approach were revealed to be effective in obtaining ECC-hardened properties, represented by pseudo strain-hardening behavior in uniaxial tension, allowing the readily achievement of the desired function of the fresh ECC.