• Title/Summary/Keyword: 스패터

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A Study on Current Waveform Control and Performance Improvement for Inverter Arc Welding Machine (인버터 아크 용접기의 파형제어기법 및 성능향상에 관한 연구)

  • 채영민;고재석;김진욱;이승요;최해룡;최규하
    • The Transactions of the Korean Institute of Power Electronics
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    • v.4 no.2
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    • pp.128-137
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    • 1999
  • Recently the pelionnance of CO2 arc welding machine has been advanced significantly through the adoption of i invelter circuit topology. which made it possible to improve welding perfonnances such as spatter generation and bead s state. But the conventional inverter arc welding machine generates constant output voltage which cause much spatter g generation dUling short-circuit and arc start time because it is unable to control output current instantaneously. So this p paper representes wavefCnm controlled inverter arc welding machine which control the wavefonn of welding current and t thus to suppress the spatter generation. And the system designed in this paper is the digital controller using single chip m microprocessor of 80C196KC. As a result of perfonnance test for this system, the spatter generation is reduced and s shOlt-circuit time period is stabilized compared to conventional one. And more by using switched mode rectifier for A AC/DC power convelter. unity power factor is maintained and low order halmonic spectrum is supressed.

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Effect of Delay Time Control on the Spatter Generation in $CO_2$ Welding ($CO_2$ 용접에서 스패터 발생에 미치는 지연시간 제어의 영향)

  • 이창한;김희진;강봉용
    • Journal of Welding and Joining
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    • v.17 no.5
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    • pp.61-68
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    • 1999
  • For the last two decades, waveform control techniques have been successively developed and applied for the inverter welding machines resulting in the substantial reduction of spatter generated in CO₂ welding. One of the constituents commonly involved in those techniques is to delay the instant of current increase to some extent after the initiation of short-circuiting. Although this technique has been known to be quite effective in reducing the spatter generation through the suppression of is instantaneous short circuiting, the delay time necessary for minimum spatter has not been clearly understood. In this study, the control system for varying the delay time was constructed so that the spatter generation rates could be measured over a wide range of delay time, 0.29-2.0 msec. As a result of this study, it was demonstrated that spatter generation rate(SGR) sharply decreased at delay time of 0.6 msec and longer accompanied with the change in characteristics of short circuit mode from the instantaneous short-circuiting(ISC) dominant to normal short-circuiting(NSC) dominant. Another feature that have been found in current waveform of over 0.6msec was the creation of current pulse right after the arc reignition stage. Because of this current pulses weld pool oscillated in wave-like fashion and it looks like to play an important role in developing short circuiting between electrode and weld pool.

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Effect of Si on Spatter Generation and Droplet Transfer Phenomena of MAG Wwlding (MAG 용접의 스패터 발생 및 용적이행현상에 미치는 Si의 영향)

  • 안영호;이종봉;엄동석
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.36-43
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    • 1999
  • The effect of Si content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80% Ar-20% $CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with Si content of wire. With increasing Si content, the spattering ratio and the ratio of large size spatter $(d\geq1.0mm)$ were increased. The increase of Si content in molten metal made surface tension increase due to reduction of oxygen content, which resulted from deoxidizing action of silicon. The increase of surface tension resulted in unstable transfer phenomena and arc instability in both short circuit and spray region. With changing Si content of wire, spattering characteristics and droplet transfer phenomena was directly influenced by the variation of surface tension, compared with the effect of arc stability.

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Real Time Control of Inverter Resistance Welder Using Microcontroller (마이크로컨트롤러를 이용한 인버터 저항용접기의 실시간제어)

  • Bang, Young-Ho;Son, Young-Dae
    • Proceedings of the KIEE Conference
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    • 1999.07f
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    • pp.2644-2646
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    • 1999
  • 본 연구에서는 에너지절감 및 최적의 용접결과(최소 스패터 등), 변압기 소형화를 위해 16비트 마이크로컨트롤러를 적용한 고주파 인버터식 저항용접기 시스템을 구성하였으며, 용접파라미터의 순시 피드백과 통전시간 제어를 통해 용접조건에 맞는 최적의 용접전력을 모재에 공급할 수 있는 저항용접기를 구현하여 그 특성파악을 행하였다.

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