• Journal of the Korean Society for Precision Engineering
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• v.15 no.8
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• pp.102-108
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• 1998

본 논문에서는 Nd-YAG 레이저 용접 프로세스를 이용하여 두께가 다른 STS304스테인레스 박강판을 대상으로한 점용접에 관한 연구로서, 레이저 용접은 미소부위에 효율적인 접합가공이 가능한 공정으로 비접촉식 가열원을 이용하기 때문에 접합공정 중 기계적 변형이 없고, 레이저 빔을 국부가열원으로 하여 매우 좁은 부분에 제한적으로 열을 가할 수 있어서 강한 금속적 결합이 요구되는 소형부품의 접합에 이용될 수 있다. 뿐만 아니라 공정 변수들을 변화시켜 실제 접합부에 들어 가는 입열량을 쉽게 제어할 수 있다는 등 많은 장점을 가지고 있다. 본 연구에서는 1mm이하의 스테인레스 박판에 대한 레이저 점용접을 FDM과 신경회로망을 이용하여 해석하고 용접부의 너겟 크기, 용접부 깊이 등의 형상을 예측하였다. 또한 레이저 점용접에 있어서의 주요 변수인 펄스 에너지, 펄스 타임, 박판의 두께, 두 판사이의 간극크기 등득 변화시켜 실험하고 수치해석을 검증하기 위하여 여러 가지 강에 대한 레이저 점용접 실험을 수행하였다. 또한 수치해석 시뮬레이션을 위하여 윈도우 프로그래밍을 개발하였다.

• Proceedings of the Korean Vacuum Society Conference
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• 1997.07a
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• pp.96-96
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• 1997

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2001.06a
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• pp.61-62
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• 2001

• Proceedings of the Korean Institute of Surface Engineering Conference
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• 2000.11a
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• pp.79-79
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• 2000

• Journal of Welding and Joining
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• v.8 no.1
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• pp.2-11
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• 1990

오-스테나이트계 스테인레스강을 용접육성한 강판의 박리균열의 원인에 대하여 강중의 수소거동을 중심으로 고찰해 보았다. 강중의 수소온도 분포를 추정하는데는 확산 방정식을 기초로하여 수치해석이 유력하며 그 기초적사항에 대해 제문헌을 인용하여 설명했으며, 또 시험편에 대하여 계산과 실험치의 결과를 이용하여 비교하였다. 이들로부터 박리균열의 발생에 대한 미시적 임계조건을 도출하여, 이들이 한정된 실험의 범위내이지만 실증할 수 있음을 나타내었다. 그러나 박리균열의 원인의 하나인 잔류응력에 대해서는 아직 불명한 점이 많으나, 냉각속도에 따라 변화하며 그것이 수소농도라고 하는 관점에서 미시적 임계조건에 영향을 미칠 수 있음을 시사하고 있다.

• Korean Chemical Engineering Research
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• v.50 no.2
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• pp.211-216
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• 2012

Wet chemical etching of stainless steel foil by aqueous ferric chloride solution was investigated in this study. Effects of various process parameters (e.g. etchant agitation rate, etchant temperature, $Fe^{3+}$ ion concentration, free HCl concentration, specific gravity, etc.) on the etch rate was first studied, and it was found that the etch rate of AK (aluminum-killed) steel, chromium metal and stainless steel (STS430J1L alloy) follows the pseudo-first order reaction equation. When the fatigue ratio of etchant was kept under 16%, sludge was not formed in the solution, and the etched surface showed smooth roughness. The etch rate decreases as Baume of etchant increases, but the effect of free HCl concentration on the etch rate turned out to be minimal. Experimental data were compared with the calculated results from modeled equation, showing very good agreement.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2012.05a
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• pp.725-726
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• 2012

• Proceedings of the KSME Conference
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• 2007.05a
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• pp.48-53
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• 2007

The objective of this paper is to investigate the influence of impact conditions on the impact characteristics of the stainless sheet for the case of the fixed boundary conditions. In order to examine impact characteristics of the sheet, three-dimensional finite element analyses and impact tests have been performed. High speed tensile tests have been carried out to obtain strain-stress relationships including the effects of the strain rate. In order to improve an accuracy of the FE analysis, the hyper-elastic model and the damping factor have been introduced. The results of the FE analyses and the impact tests have been shown that the diameter of the impact head does not affect the absorption energy of the stainless sheet. In addition, it has been shown that the absorption rate of energy maintains almost $82.5\;\sim\;83.5\;%$ irrespective of the impact energy level and the diameter of the impact head. From the results of FE analyses, the variation of stress and strain energy in the stainless sheet has been quantitatively examined.

• Journal of the Korean Society for Precision Engineering
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• v.25 no.8
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• pp.80-87
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• 2008

This paper investigated into the impact characteristics of the stainless sheet with thickness of 0.7 mm on the stretching boundary condition through three-dimensional finite element analysis. High speed tensile tests were carried out to obtain strain-stress relationships with the effects of the strain rate. The FE analysis was performed by the ABAQUS explicit code. In order to improve an accuracy of the FE analysis, the hyper-elastic model and the damping factor were introduced. Through the comparison of the results of the FE analyses and those of the impact tests, a proper FE model was obtained. The results of the FE analyses showed that the absorption rate of energy maintains almost 82.5-83.5% irrespective of the impact energy level and the diameter of the impact head. From the results of FE analyses, variations of stress, strain, dissipation energy, strain energy density, and local deformation characteristics in the stainless sheet during the collision and the rebound of the impact head were quantitatively examined. In addition, it was shown that the fracture of the specimen occurs when the plastic strain is 0.42 and the maximum value of the plastic dissipation energy of the specimen is nearly 1.83 J.

• Journal of the Korean Society of Manufacturing Technology Engineers
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• v.19 no.2
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• pp.163-170
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• 2010

We have studied on welding dissimilar materials of cold-reduced carbon steel sheet and stainless steel sheet together by using laser beam. It is well known that stainless steel is so strong againt rust and heat, while cold-reduced carbon steel is widely used in various parts of industry. In this research we have performed some experiments to know the possibility of welding dissimilar materials using laser beam by adjusting the power output of 3kW laser. Other conditions of the experiments were as follows : the welding speed was varied in the range between 2m/min and 7m/min, argon gas and helium gas were used as shield gas, the flow value of shield gas was ranged between $10{\ell}/min$ and $30{\ell}/min$, and the gap of two materials was ranged between 0mm and 0.3mm. In order to ascertain of the welded surface, we have done the tensile strength testing, the hardness testing and the microscope observation. As a result, we have found that tensile strength was the highest at the condition of the welding speed of 4, the flow value of $20{\ell}/min$, the gap of two materials 0, and the use of helium gas. Above testings have also showed that the tensile strength was generally satisfactory since the penetration of welding was almost complete due to the thinness of the materials. In addition, the formation of the welded area was excellent when it had the highest tensile strength.