• Proceedings of the KSME Conference
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• 2001.06c
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• pp.111-115
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• 2001

The die design for hot forging was investigated for manufacturing precisely of scroll rotor made with Al-Si alloy. A scroll rotor is a non-symmetric 3-D shape part, having involute wraps. Disk-shaped billet of Al-Si alloy was extruded to wraps and boss simultaneously. Because the involute wraps is not axi-symmetric, the flow velocity and the stress of die is very much different at each portion. Moreover, the die in wraps portion is a cantilever beam and fractured. In this paper, the analysis of forming and die stress is investigated using the FEM tool, DEFORM-3D. The tensile strength of tool material is $250kg/mm^{2}$. From the analysis results, we can find the maximum principal stress of die is over the fracture strength and redesign the die. The prototype forged part is superior in net shaping and microstructure.

• Transactions of the Korean Society of Mechanical Engineers B
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• v.23 no.5
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• pp.646-652
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• 1999

Detailed characteristics of the mean flow field inside the rotor of a multiblade fan with scroll are presented in this paper by measurements and visualizations. The measurements were taken with a five-hole probe and conformed by smoke test. How field is distinguished clearly in 3 regions with respect to the flow directions. The first region is near the exit of scroll where the fluid flows the opposite direction to the rotation of rotor. The second is opposite side of the scroll exit where the fluid flows the same direction to the rotation of rotor. The third is the region where the fluid flows toward the blades directly with the largest values comparatively. The strongest recirculation is happened in the second region, and the weakest one is in the third region. This complex configuration makes the flow field highly non-uniform and may cause to generate a noise and ineffective flow efficiency.

• Journal of Advanced Marine Engineering and Technology
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• v.35 no.2
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• pp.175-181
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• 2011

The purpose of this study is to secure the design data for the optimization of the radial turbine and heat cycle system, by using the CFD analysis technique and the design of 100kW class radial turbine applicable to waste heat recovery generation system for ship. Radial turbine was comprised of scroll casing, vane nozzle with 18 blades and rotor with 13 blades, and analysis grid was used to about 2.3 million. Mass flow rate and rotational speed was 0.5kg/s, 75,0000rpm, respectively. Eight kinds of inlet pressure was set between 195 and 620kPa. As the flow accelerated through the nozzle passage to the throat, the pressure level at the pressure and suction sides becomed similar to about Mach number of 0.35. When the inlet temperature and pressure was $250^{\circ}C$, 352kPa respectively, the isentropic efficiency and mechanical power showed the analysis results of 74% and 108kW.

• Journal of Advanced Marine Engineering and Technology
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• v.36 no.8
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• pp.1030-1035
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• 2012

In this research, we analysed design and CFD analysis of an inflow radial turbine for OTEC with an output power of 8kW using an working fluid of ammonia. The inflow radial turbine consists of scroll casing, vain nozzle with 18 blade numbers and rotor blade with 13 blade numbers. Mass flow rate, and inlet temperature are 0.5kg/s and $25^{\circ}C$ respectively, and variable rotational speeds were applied between 12,000 and 36,000 with 3,000 rpm intervals. As the results according to the rotational speeds, the designed speed is 24,000 rpm where maximum efficiency exists. The maximum efficiency and output power are 88.66% and 8.52kW, respectively. Through this study, we expect that the analysed results will be used as the design material for the composition of the turbine optimal design parameters corresponding to the target output power under various working material conditions.