• Proceedings of the KAIS Fall Conference
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• 2012.05b
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• pp.781-784
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• 2012

본 논문은 하이브리드 자동차 및 전기자동차의 고주파 발생시 전자파를 차단하는 역할을 하는 인버터 실드쉘의 프로그레시브 금형의 스트립 레이아웃과 금형설계 및 제작에 관한 연구이다. 총 11공정으로 블랭크 레이아웃을 구성하였고, 3D 금형설계를 하였다. 이와 같이 제작한 금형을 2차에 의한 트라이아웃을 하여 일본에서 수입하던 단발 금형을 프로그레시브 금형으로 인버터 실드쉘을 양산하여 원가절감, 생산성 향상에 기여하였다.

• Proceedings of the KAIS Fall Conference
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• 2011.12b
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• pp.607-610
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• 2011

본 논문은 하이브리드 자동차 및 전기자동차의 고주파 발생시 전자파를 차단하는 역할을 하는 인버터 실드쉘의 단공정 스트립 레이아웃과 금형제작에 관한 연구이다. 현재는 일본에서 금형을 수입하여 7벌 단공정 금형방식으로 개발하여 65톤 프레스에서 시험생산하고 있는 중이다. 이에 본 논문에서는 단공정 금형의 스트립 레이아웃을 분석하여 프로그레시브금형설계 및 제작시 원가경쟁력을 갖추기 위하여 연구하였다.

• Design & Manufacturing
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• v.7 no.1
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• pp.45-49
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• 2013

Since the shell-molds are used to make casting the metal parts for the automobile industry, the quality may well be inconsistent with the lower productivity, increasing the cost of the end products. The primary elbow design shell molded steel castings being produced through extrusion process has $180^{\varnothing}$ O.D., $150^{\varnothing}$ I.D., 14mm thickness and 400mm length, while being processed onto the left side of the tubing. The primary cause for the poor processing is the uneven manual shell molding. If the manual shell molds should be produced to have even quality, they would not be processed for tube linking. The purpose of this study was to develop the flask-molds for manufacturing of the shell molds to ensure mass-production, consistent quality, ommission of processing and comfortable working environment. For this purpose, four flask-molds were produced and thereby, four shell molds were assembled. In particular, the shell molds for processing were formed of the fine coated sand to be blown. As a result, productivity increased about three times, while a consistent quality was ensured. Furthermore, the tubes could be linked with each other without being processed, while pallets could be stacked, stored, transported and managed more easily. In a nut-shell, the molding theory could be applied more effectively. However, it is conceived that this study should be followed up by future studies which will research into reliability and endurability of the end products.

• Journal of Korea Foundry Society
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• v.43 no.4
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• pp.187-193
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• 2023

Shell core making is an excellent process in terms of formability and desanding, but when the molten aluminum comes into con- tact with the shell core, gas generation by pyrolysis of the resin is inevitable. In addition, when the ventilation is inadequate, pores will remain inside the casting, which can directly lead to defects of the casting. While studies on the gas generation behavior of shell core making have been reported, the modeling of gas generation has not been extensively investigated. We will develop a gas evolution analysis method that considers the relationship between temperature and gas quantity for the core to be developed. We then use the developed method to analyze the flow and solidification behavior of metal molten metal during core mold design and low-pressure casting of cylinder head products, and predict the occurrence of casting defects to derive a casting method that min- imizes the occurrence of defects.

• Proceedings of the KAIS Fall Conference
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• 2010.11b
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• pp.933-936
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• 2010

본 연구는 성형해석 및 실험적 방법을 통하여 페트 패키징 제품의 두께편차를 최소화 하기 위하여 프리폼 설계 및 블로우 성형공정 변수를 변화보았다. 블로우 성형과정을 정확하게 묘사하기 위하여 쉘(shell) 모델을 이용하여 블로우 성형해석을 수행하였으며, 이 결과를 토대로 프리폼 설계변수 및 공정 변수를 최적화 하였다. 제품 형상이 점점 복잡해지고 요구되는 제품의 품질이 높아질수록 실험적으로 최적의 결과를 도출하기가 어렵다. 이러한 문제점을 수치적 해석을 통하여 사전에 발생될 수 있는 파악함으로서 시행착오를 줄이고 최적의 금형을 제작함으로써 설계 불량, 제작시간 단축 및 비용 감소등 최적의 결과를 빠른 시간에 도출할 수 있음을 알 수가 있었다.

• Journal of the Korean Society for Precision Engineering
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• v.23 no.8 s.185
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• pp.203-210
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• 2006

This paper focuses on the development of RT technology suitable for manufacturing a small quantity of metal prototype of a precise part from an RP master. Dimensional accuracy and surface roughness are evaluated from Thermojet part of a 3D printer, and effective post-processing method is introduced. Investment casting is done using a prototype built from 3D printer as a wax pattern. Ceramic shell investment casting technique is developed to build a prototype with materials mostly wanted. Also, experimental result shows this research is very useful in manufacturing of a small quantity of functional part or a test part of a specific material.

• Composites Research
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• v.19 no.1
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• pp.29-35
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• 2006

The avoidance of enemy's radar detection is very important issue in the modem electronic weapon system. Researchers have studied to minimize reflected signals of radar. In this research, two types of radar absorbing structure (RAS), 'C'-type shell and 'U'-type shell, were fabricated using fiber-reinforced composite materials and their radar cross section (RCS) were evaluated. The absorption layer was composed of glass fiber reinforced epoxy and nano size carbon-black, and the reflection layer was fabricated with carbon fiber reinforced epoxy. During their manufacturing process, undesired thermal deformation (so called spring-back) was observed. In order to reduce spring-back, the bending angle of mold was controlled by a series of experiments. The spring-back of parts fabricated by using compensated mold was predicted by finite element analysis (ANSYS). The RCS of RAS shells were measured by compact range and predicted by physical optics method. The measured RCS data was well matched with the predicted data.