• Title/Summary/Keyword: 수화공정

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Recovery of High Purity Calcium Nitrate from Blast Furnace Slag (고로수재슬래그로부터 고순도 질산칼슘 회수에 관한 연구)

  • Yoo Jeong Kun;Lee Man Seung;Kim Kyung Soo;Choi Seung Hoon
    • Resources Recycling
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    • v.13 no.2
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    • pp.33-38
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    • 2004
  • Concepts and experimental results for the unique utilization process which we could obtain the high purity calcium nitrate from blast furnace slag in the steel industry are described. Firstly we reacted the blast slag with nitric acid and separatively removed the insoluble silica by filtration. We adjust the pH of filtrate to 6∼8 with calcined lime, and then precipiated out the metal components like Fe, Al, Mg in the forms of hydroxides. Consequently concentration of the mother liquor and crystallization processes make us obtain the high purity (>98 wt%) calcium nitrate tetrahydrates, which is expected the valuable fertilizers.

Fabrication of R-plane Sapphire wafer for Nonpolar a-plane GaN (비극성 a-GaN용 R-면 사파이어 기판의 제조)

  • Kang, Jin-Ki;Kim, Jung-Hwan;Kim, Young-Jin
    • Journal of the Microelectronics and Packaging Society
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    • v.18 no.3
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    • pp.25-32
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    • 2011
  • We have studied on the slicing and polishing processes of R-plane sapphire wafers for the substrates of UHB nonpolar a-plane GaN LED. The fabrication conditions of the R-plane and c-plane wafers were influenced by the large anisotropic properties (mechanical properties) of the sapphire. The slicing process was more affected by the anisotropic properties of R-plane than the polishing process. When the slicing direction was $45^{\circ}$ to the a-flat, the slicing time was shorter and the quality of as-slicing wafers was better than the slicing direction of normal to the a-flat. The MRR(Material removal rate) of mechanical polishing processes such as lapping and DMP(Diamond mechanical polishing) did not show significant differences between the R-plane and c-plane. The MRR of the c-plane was about two times higher than that of R-planes at the CMP(Chemical mechanical polishing) process due to the formation of hydrolysis reaction layers on the surface of the c-plane.

Inverse Gas Chromatography(IGC)를 이용한 소수성 MCC의 열역학적 표면 특성 분석

  • Lee, Hak-Rae;Lee, Jin-Hui;Park, Il;Lee, Yong-Min;Han, Sin-Ho;Jo, Jung-Yeon
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2001.11a
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    • pp.21-21
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    • 2001
  • 자원재활용과 원가절감를 위해 고지재활용율이 크게 상승하고 있으며, 이와 아울러 고 지원료로부터 고품질의 제품을 생산할 수 있는 기술에 대한 관심이 증대되고 있는 실 정이다. 저급 고지로부터 고품질의 탈묵펄프를 얻기 위해서는 고지재활용공정의 핵심 공정인 부유부상 공정의 효율화가 가장 중요하다고 믿어진다. 이를 위해서는 부유부상 공정에 가장 큰 영향을 미치는 고형입자의 표면 화학적 특성에 따른 공정의 분리효율 평가와 이에 근거한 공정해석과 개선이 요청된다. 이러한 부유부상 공정을 표면화학적 측면에서 구명하기 위해 마이크로 크리스탈린 셀룰로오스(Microcrystalline cellulose: M MCC)를 모댈 물질로 사용하여 표면화학적 특성은 다르나 입자의 크기와 형태는 동일 한 시료를 준비하였다. 친수성의 표면 특성을 나타내는 MCC의 표면 특성을 바꾸기 위 하여 AKD(alkyl ketene dimer)로 처리비율을 달리하여 솔벤트 사이징 처리를 실시하 였다. 이렇게 준비된 MCC의 표면화학적 특성을 IGC를 이용하여 평가하였다 .. IGC는 G GC를 응용한 표면분석 기술로 고체의 물리화학적 특성과 흡착성을 분석하기 위해서 사용되며 이로부터 흡착제의 표면특성을 평가할 수 있다. 본 실험에서는 AKD로 소수화 정도가 다르도록 소수화시킨 MCC 시료를 이용하여 I IGC 칼럼을 준비하고 n-알칸과 몇가지 극성 용매률 이용하여 이들의 칼럼 내 체류시 간을 측정함으로써 흡착특성을 평가하고 이로부터 흡착현상을 열역학적으로 분석하였다. IGC 분석 시에는 칼럼의 온도를 $30^{\circ}C$, $35^{\circ}C$, $40^{\circ}C$의 3수준으로 변화시켰다. 측정결 과로부터 MCC 표면의 흡착자유에너지와 엔탈피, 엔트로피의 변화량을 평가하였으며, 또한 MCC 표면의 극성에너지와 산염기적 성질을 평가하였다. 실험결과 MCC의 소수화도에 따른 열역학적 흡착현상의 차이가 명백하였다. 이는 소 수화 수준에 따라 소수성 및 친수성 물질의 흡착성이 변화된다는 것을 보여준다. 따라서 탈묵 시 진행되는 기포에의 부착현상을 평가할 수 있는 기초자료로 활용될 수 있다 고 사료되었다.

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Use of By-product Hydrated Lime as Alkali Activator of Blast Furnace Slag Blended Cement (고로수쇄(高爐水碎)슬래그 혼합(混合)시멘트의 알칼리 자극제(刺戟劑)로 부산소석회(副産消石灰)의 활용(活用))

  • Cho, Jin-Sang;Yu, Young-Hwan;Choi, Moon-Kwan;Cho, Kye-Hong;Kim, Hwan;Yeon, Kyu-Seok
    • Resources Recycling
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    • v.19 no.3
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    • pp.33-44
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    • 2010
  • In this study, the possibility of utilizing carbide lime waste, obtained from the generation of acetylene process, as a alkali activator of blast furnace slag cement was investigated. The physical and chemical analysis of the carbide lime waste was studied and three types lime waste in order to investigate behaviour as alkali activator were used. Lime wastes were added 0, 10, 20 and 30 wt.% in blast furnace slag and blast furnace slag containing lime waste were added 0, 10, 30 and 50 wt.% in OPC. As a result of analysis of hydration properties, in the case of calcium hydroxide rehydrated after heat treatment at $800^{\circ}C$, it was higher hydration rate than other specimens. For the results of compressive strength test, when lime waste passed 325 mesh sieve and rehydrated calcium hydroxide were used, it was higher compressive strength than OPC from hydration 7days. At OPC50 wt.%-BFS45 wt.%-AA5 wt.% system using lime waste of 325 mesh under, the highest compressive strength appeared.

Synthesis and Characterization of high energy density cathode materials for Lithium secondary batteries (리튬이온전지용 고밀도 양극 활물질의 합성 및 특성 연구)

  • Kwon, Yong-Jin;Ahn, Yong-Kwan;Jee, Mi-Jung;Choi, Byung-Hyun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2007.11a
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    • pp.259-259
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    • 2007
  • 층상구조의 전이금속 산화물($LiMO_2$, M=Co, Ni, Mn)은 리튬이차전지용 양극재료로 활발한 연구가 진행되고 있다. 차세대 리튬이차전지 시스템의 개발 및 고성능화를 위해서는 전지의 용량을 결정하는 핵심 부품인 양극재료의 고용량화 및 고안정화는 필수 불가결하다. 따라서 본 연구에서는 상업적으로 큰 장점이 있는 고상반응 공정을 이용하여 리튬이차전지용 양극소재를 제조하고, 소재의 전기화학적, 구조적인 특성을 평가하였으며, 다음과 같은 주제를 가지고 연구를 진행하였다. $LiCoO_2$ 양극재료는 리튬이온전지로 널리 사용되고 있다. 높은 에너지 밀도의 리튬이온전지를 얻기 위해서는 $LiCoO_2$ 양극재료가 고용량화 및 고밀도화를 가져야 한다. 여기서 $LiCoO_2$ 분말이 irregular particle morphology를 가지면 tap density가 $2.2-2.4gcm^{-3}$로 에너지 밀도가 낮으나, 구형 $LiCoO_2$의 정극재료는 tap density가 $2.6-2.8gcm^{-3}$로 상대적으로 energy density가 높아지는 효과가 있다. 구형 $LiCoO_2$ 양극재료를 합성하기 위해서는 chelating agent를 이용한 "controlled crystallization" 침전법을 사용하여 합성한 구형 코발트 수화물을 사용하고 있다. "controlled crystallization" 침전법에서 사용되는 chelating agent로는 주로 ammonia가 이용되고 있다. 본 연구에서는 chelating agent로 ethylene diamine을 사용하여 sodium hydroxides를 precipitation으로 침전 반응하여 구형 코발트 수화물을 합성하였다. 상기 방법으로 합성된 코발트 수화물과 리튬 수화물($LiOH{\cdot}H_2O$-고순도화학(高殉道化學))을 사용하여 고상법을 통하여 $LiCoO_2$를 합성하였다. 제조된 분말의 결정구조와 전기화학적 특성분석은 X-선 회절분석 및 리트벨트 구조정산, 그리고 충/방전 싸이클링을 수행하였으며, 분말의 미세구조 변화를 SEM을 이용하여 분석하였다.

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Composting Methods for Pig Sludge and the Stabilized Investigation of Crop Cultivation (돈분의 자원화 퇴비 제조 방법 및 작물 재배 안전성 검정)

  • Oh, Tae-Seok;Kim, Chang-Ho
    • Journal of The Korean Society of Grassland and Forage Science
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    • v.29 no.1
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    • pp.51-62
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    • 2009
  • This study was carried out development a new composting system to lower copper and zinc concentration in plg sludge compost and conduct an inquiry into the possibility of crop cultivation. The concentrations of nitrogen, phosphorus and pH averaged 4.4%, 6.3% and 7.57, respectively, which were higher concentrations than in commercial organic fertilizers, and the concentrations of copper and zinc averaged 805 and 1,704 mg/kg, respectively, which were beyond the heavy metal concentration limit in byproduct compost. Hydrated citric acid I lowered the concentrations of copper and zinc by 58% and 97%, respectively and hydrated oxalic acid II lowered the concentrations of copper and zinc by 48% and 56%, respectively in pig sludge compost. Lower concentrations of copper and zinc in pig sludge resulted from the enhanced hydrated-citric acid concentration in organic acid solution mixed with distilled water. The concentrations of copper and zinc were 330, and 41 mg/kg in the pig sludge treated with 100% hydrated citric acid. Agitation composting system stabilized the compost earlier than the stationary composting system, in which the stabilization condition was confirmed by higher temperature by $4^{\circ}C$ at highest temperature and 7 days earlier cooling down after highest temperature. The levels of germination index (G.I) 80 were obtained 15 and 20 days after composting in agitation and stationary composting system, respectively. The concentrations of copper and zinc were 2.4 and 4.26 mg/kg respectively in soils amended with pig sludge compost after removing process of heavy metals by citric acid, but 8.0 and 22.37 mg/kg, respectively in soils amended with Pig Sludge. The concentrations of heavy metals was highest in com cultivated in soils amended with pig sludge. The copper and zinc concentrations In corn leaves were 75.2 and 50.56 mg/kg respectively, which were 4 and 2 fold higher than the com cultivated in soils amended with pig sludge compost after heavy metal removing process by hydrated citric acid.

Evaluation for Applicability as the Inorganic Binder with Rapid Setting Property for Construction Material of LFS Produced from Various Manufacturing Process (다양한 철강제조공정에서 부산되는 전기로 환원슬래그의 급경성 무기결합재로의 적용성 검토)

  • Kim, Jin-Man;Choi, Sun-Mi;Kim, Ji-Ho
    • Journal of the Korean Recycled Construction Resources Institute
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    • v.7 no.2
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    • pp.70-77
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    • 2012
  • The Ladle Furnace Slag, about 20% of the electric arc furnace slag, has high content of free CaO and free MgO, which generates the expansion collapse by hydration reaction. Although many researchers have been endeavoring to recycle the EAF reducing slag in construction fields, there is not found the effective recycling method up to now. However, the LFS(Ladle Furnace Slag) contains mineral composition of the system of calcium aluminate with high-reactivity. Therefore, it is possible to developed the quick setting property and the high strength at the early age by the rapid cooling. This study aimed to check the reactive minerals and predict the reactivity with water on the LFS discharged from different steel product plants. The test results show that many types of LFS has hydration reactivity and can use in construction field as a inorganic binder with the rapid setting property.

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Synthesis of High Purity Al2O3 from Low Grade Bauxite Ore(II) (저품위 Bauxite로부터 고순도 Al2O3의 합성(II))

  • Kwon, Kung-Taek;Song, Yon-Ho;Lee, Chul-Tae
    • Applied Chemistry for Engineering
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    • v.5 no.4
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    • pp.597-608
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    • 1994
  • A new process for the production of high purity ${\alpha}-Al_2O_3$ from ammonium aluminium sulfate solution abtained through the sulfation of low grade bauxite ore with $(NH_4)_2SO_4$, and leaching of the sulfated product was investigated. This process is consisted of solvent extraction for Fe component removal from ammonium aluminum sulfate solution and homogeneous precipitation of Al containing precipitate from the refined ammonium aluminium sulfate solution by using urea as precipitator. The optimum conditions of solvent extraction with Alamine 336 as extractant were shaking time of 4min, organic phase ratio to aqueous phase of 0.25. The types of precipitation products from this precipitation were amorphous alumina gel, pseudo-boehmite and crystalline boehmite in the lower temperature of $100^{\circ}C$, in the range from $125^{\circ}C$ to $150^{\circ}C$, and above $150^{\circ}C$, respectively. And also amorphous alumina gel hydrate in $1000^{\circ}C$ and crystalline boehmite in $1250^{\circ}C$ were tranfered to ${\alpha}-Al_2O_3$, respectively. This alumina was identified as ${\alpha}-Al_2O_3$ of purity 99.7%.

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Process Conditions for Maximum Yield of Crude Soy Lecithins and Its Quality Improvement by Solvent Extraction (조 레시틴의 제조공정 조건과 용매추출에 의한 품질향상)

  • Shin, Myung-G.;Moon, Sung-H.;Rhee, Joon-S.
    • Korean Journal of Food Science and Technology
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    • v.13 no.2
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    • pp.160-164
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    • 1981
  • A study was conducted for process conditions for maximum yield of crude soy lecithins and its quality improvement by solvent extraction. Results indicate that maximum yield of the crude lecithins was obtained by hydration with 3% water at degumming temperature $75^{\circ}C$. On the other hand, water level used for hydration was found to affect the recovery yield of the lecithins more profoundly than the degumming temperature. It was also found that extractions with acetone and 2-propanol increased the phosphatidyl choline content from 19.7% to 28.3% and 58%, respectively.

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Characteristics of Cation Selectivity for Equilibrium and Column Cation Exchanges (평형 및 칼럼교환에서 양이온 선택도 특성)

  • 이석중;이인형
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.3 no.2
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    • pp.156-159
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    • 2002
  • Ion exchange is the most reliable process to remove the ionic impurities and the economic operation. ion exchange is widely used in water and wastewater treatment, especially softening and demineralization. ion selectivity depends on the hydrated radius, charge of ions and concentration. The objective of this study was to determine the selectivity order of cations with equilibrium and column ion exchanges and to investigate the effect of the background anion on selectivity. Cation selectivity increases with decreasing concentration and increasing charge ( $H^+$ < $K^+$ << $Cu^{2+}$ < $Co^{2+}$ < TEX>$Ca^{2+}$ << $Ce^{3+}$)in equilibrium and column cation adsorptions.

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