• Transactions of the Korean Society of Mechanical Engineers A
• /
• v.21 no.3
• /
• pp.439-446
• /
• 1997

A traditional notion of composites has been composed as a uniform dispersoid, but now it is proposed without regard to such rule with process development. Functionally Graded Material(FGM) consists of a new material design that is to make intentionally irregular dispersion state. In this study, thermal stress analysis of plasma spraying PSZ/NiCrAlY gradient material was conducted theoretically using a finite-element program. A formations of the model are direct bonding material(NFGM) and FGM with PSZ and NiCrAlY component element. The temperature conditions were $700^{\circ}C$ to 1100.deg. C assuming a cooling-down precess up to room temperature. Fracture damage mechanism was analyzed by the parameters of residual stress.

• Proceedings of the Korean Institute of Surface Engineering Conference
• /
• 2012.11a
• /
• pp.196-198
• /
• 2012

TiN 박막을 자전거용 서스펜션 프레임의 재질로 사용되는 고비강도 경량 합금에 적용하기 위해 Arc ion plating 방식으로 코팅하고 기계적 특성을 분석하였다. TiN 박막의 코팅 특성 평가는 XRD, 박막 경도, 마찰 계수, 밀착력을 측정하였고 피로시험을 실시하였다. 박막의 경도는 약 19 GPa로 측정되었고, 마찰 계수는 약 0.4로써 박막의 코팅 전(마찰계수 0.8)보다 낮아졌다. 밀착력은 약 13.9 N로 나타났으며, 피로 시험은 약 30,000회의 수직 하중 실험에도 박막의 가시적 크랙과 파손이 관찰되지 않았다.

• Proceedings of the Korean Institute of Information and Commucation Sciences Conference
• /
• 2004.05b
• /
• pp.691-694
• /
• 2004

물리적 힘에 의한 초전도 분말의 균일한 표면 확보 및 고밀도화 가 필요하다. 그러나 전기영동전착법의 특성상 물리적 힘에 의한 고밀도화에 어려움이 따르고 전착후막의 기공과 크랙현상을 발생시키는 단점으로 인하여 전기영동전착법에 의한 입자의 고밀도화를 위해서는 전착과정에서 현탁분말입자의 치밀성 및 일정한 방향성을 위한 공정기술이 요구된다. 전기영동법에 의한 초전도 후막의 특성을 향상시키기 위한 방법으로 DC전계인가 와 AC보조전계 인가방식에 공정이 있으며 이들 두 공정에 의해 제작된 후막의 특성을 비교 분석하고 두 공정기술에 따른 최적화 방안을 연구 하였다. YBCO 초전도 후막의 균일한 표면과 초전도특성 향상을 위한 공정개선방법으로는 수직방향 교류전계 인가 방식을 적용한 공정기술을 전기영동전착 공정에 적용하였다.

• Journal of the Korea Institute of Information and Communication Engineering
• /
• v.8 no.3
• /
• pp.679-685
• /
• 2004

Although the electrophoretic deposition method has the advantage of simple processing procedure, less fabrication facilities, and easier control for deposition thickness and wire length, providing economical and technical merits, it also has the disadvantages of cracking and porosity phenomena, requiring an improved processing method for higher particle density and constant particle orientation. we have developed an optimization method to increase the particle density and to unify its orientation, and have performed a study to overcome the cracking and porosity problems in the fabricated superconductor. In order to improve the surface uniformity and the conduction properties of the fabricated YBCO thick films, a system that applies alternate voltage vertically has been developed for the first time and applied to the electrophoretic deposition process. The applied alternate electric field caused a force to be exerted on each YBCO particle and resulted in a rotation of the particle in the direction of applied electric field, accomplishing a uniform particle orientation. We name this process as the shaky-aligned electrophoretic deposition method. For commercial utilization and efficiency, in this dissertation, alternating voltage of 60 Hz and 25 ∼ 120 V/cm was proposed to apply it as a subsidiary source for shaky-flow deposition so that the fabricated thin film showed uniform surface morphology with less voids and cracks and Tc,zero of 90 K and the critical current density of 3419 A/$cm^2$.

• Journal of the Korean Society for Nondestructive Testing
• /
• v.23 no.5
• /
• pp.475-479
• /
• 2003

Traditional ultrasonic evaluation to detect micro/small surface cracks is the pulse-echo technique using the normal immersion transducer with high frequency, or the angle beam transducer with surface wave. It is difficult to make the automatic ultrasonic system that is to detect micro and small surface crack and position on the large structure like steel and ceramic rolls, because of the huge data of inspection and the ambiguous position data of transducer. The aim of this study using the high precision scanning acoustic microscope with 10MHz large aperture transducer was to display the real time A, B, C-scan for the automatic ultrasonic system in order to detect the existence and position of surface crack. The ultrasonic method with large aperture transducer was improved the scanning time and speed over 10times faster than traditional methods.

• Composites Research
• /
• v.27 no.2
• /
• pp.52-58
• /
• 2014

Short fiber reinforced composites manufactured by injection molding have diverse fiber orientations variable with measuring positions even in the same specimen, which is caused by the flow induced fiber orientation. Fiber orientations considerably affect the mechanical and thermal properties of final composite products. In this study, fiber orientation of injection molded carbon fiber reinforced PA6/PPO composite was measured at several points of the specimen by optical microscopy analysis and the corresponding izod impact strength, coefficients of thermal expansion (CTE) were also measured to investigate the influence of local fiber orientation on the mechanical and thermal properties. Izod impact strength where fiber was perpendicular to the direction of crack propagation was higher than where fiber was parallel to the direction, which could be explained be the impact resistance reinforcing mechanism by fiber orientation. CTE was also lower where fiber was parallel to the measurement direction of CTE than where fiber was perpendicular to the direction, which could be also explained by the dimensional stability mechanism by fiber orientation.

• Journal of the Korea Convergence Society
• /
• v.8 no.3
• /
• pp.185-190
• /
• 2017

This study investigates the bending stress, shear stress and deformation energy happening at the inner fiber structure when the bending moment is applied to he specimen with flat shape composed of carbon fiber. As CFRP is composed of innumerable fibers with multi-axes, the stress under bending condition can be effectively distributed. Theses stresses is shown to increase again at the starting point as this angle of $60^{\circ}$. Therefore, the condition at the stacking angle of $60^{\circ}$ is seen to become most adequate under the state where the bending stress happens. On the basis of this study result, the damage property by the bending at the plate due to stacking angle was examined through the analytic approach. it is thought that this study can be devoted to the safe design for damage prevention and durabilty improvement. Also, the esthetic sense can be shown as the designed factor of shape with flat plate is grafted onto the convergence technique.

• Proceedings of the Korea Water Resources Association Conference
• /
• 2019.05a
• /
• pp.50-50
• /
• 2019

최근 국지성 호우 및 하천 제방의 노후화로 인한 제방 붕괴 피해가 빈번히 발생하면서 제방의 안정성 및 표면 보강을 위한 다양한 연구가 시도되고 있다. 본 연구에서는 제방 붕괴에 따른 피해 최소화 및 대책을 수립하기 위한 방법으로 시멘트와 같은 지구온난화를 야기시키는 물질이 아닌 친환경 신소재 바이오폴리머를 흙과 혼합한 재료를 활용하여 제방의 내구성을 강화하기 위한 연구가 수행되고 있다. 이에 안동하천실증연구센터에서는 현장토를 사용하여 높이 1 m, 폭 3 m, 사면경사 1 : 2, 총 길이 5 m 의 중규모 제방모형을 제작하였으며, 공동연구기관인 카이스트에서 개발된 바이오폴리머와 흙을 적정 비율로 혼합한 바이오-소일을 제방 전면에 일정 두께로 피복하여 월류 발생에 따른 제방 안정성 평가 실험을 수행하였다. 1차 실험은 흙 제방 조건이며, 2 3차 실험은 제방 표면에 5 cm 두께로 신소재가 피복된 조건으로 안정된 결과 도출을 위해 반복 실험을 수행하였다. 제방 천단면 및 사면에서의 유속분포를 측정하기 위해 드론 및 비디오카메라를 활용한 LSPIV 기법을 적용하여 실험조건에 따른 표면유속과 월류 흐름이 제방 붕괴에 미치는 영향에 대해 비교분석하였다. 또한 그래픽 소프트웨어를 이용한 픽셀기반 영상분석 기법을 적용하여 시간에 따른 제방사면의 붕괴면적을 산정하여 신소재 피복에 따른 붕괴 지연효과 분석을 통한 신소재 활용 제방의 현장 적용가능성 및 안정성을 평가하였다. 본 연구결과, 흙 제방의 경우 월류 흐름 발생 직후 침식현상이 전개되어 유속분포가 집중되고 있었으며, 이후 발생하는 강한 수직흐름으로 인해 입자추적을 통한 분석이 더 이상 불가능하였다. 신소재 제방의 경우 월류 흐름 발생 직후 침식은 발생하지 않았으며 일정시간동안 유속분포가 유지되었다. 지속적인 월류 흐름으로 인해 제방 끝단에서 침식이 발생하였으며 이때 최대 유속은 3.3 m/s 로 나타났다. 또한 픽셀기반 분석을 통해 30초 단위로 표면손실률을 산정한 결과, 신소재 활용 제방(2, 3차)의 경우 같은 실험조건에도 불구하고 최종 붕괴시간은 약 3배의 차이를 보였으며, 양생 과정에서의 크랙 발생을 최소화한다면 월류 발생 시 상당한 붕괴지연효과가 있는 것으로 판단된다.

• Composites Research
• /
• v.21 no.1
• /
• pp.40-45
• /
• 2008

Rubber hose assembly for automotive hydraulic brake during operation is subject to combined stresses of cyclic pressure, cyclic bending and torsion as well as thermal load. The rubber hose is composed of ethylene-propylene diene monomer(EPDM) rubber layers reinforced by polyvinyl acetate(PVA) braided fabrics. A durability tester with loading rigs for inducing the above cyclic stresses was used to investigate failure mechanisms in the rubber hose assembly. Failure examination was performed at every 100 thousands cycles of bending and torsion. Hose samples were sectioned with a diamond-wheel cutter and then polished. The polished surface was observed by optical microscope and scanning electron microscope (SEM). Some interfacial delamination with a length of about 1mm along the interface between EPDM rubber and PVA fabrics was shown at the test cycles of 400,000. The delamination induced some cracking into the outer rubber skin layer to leading the final rupture of the hose.

• Fire Science and Engineering
• /
• v.30 no.3
• /
• pp.31-40
• /
• 2016

Recently, a curtain wall system was applied to skyscrapers to prevent fire spreading along the vertical direction due to stack effect and outside air flow when a fire breaks out in skyscraper. Conventional sprinklers cannot prevent the spread of fire to the upstairs areas, which increases the loss of life and property. In this study, a water curtain nozzle that creates wider water coverage on the surface of glass and can prevent the spread of fire to the upstairs areas was developed. The spray pattern of the water curtain nozzle was compared with that of a sprinkler to determine performance of the water curtain nozzle. A fire experiment was constructed on the second floor to verify performance of the water curtain nozzle in preventing the spread of fire to the upstairs areas. The fire and watering experiment proved that the water curtain nozzle prevented more effectively the spread of fire than the conventional sprinkler. The position of first crack and critical temperature of fracture were also analyzed using numerical analysis.